System and method for verifying the configuration and installation of a monitoring and protection system

• US 9,618,933 B2
• Filed: 02/10/2014
• Issued: 04/11/2017
• Est. Priority Date: 02/10/2014
• Status: Active Grant

• Current Assignee: Baker Hughes Holdings LLC (Baker Hughes Company)
• Original Assignee: General Electric Company
• Inventors: Hampton, Aaron Roe, Hess, Dustin Delany
• Primary Examiner(s): Rashid, Wissam
• Application Number:
  US14/177,161
• Publication Number:
  US 20150227117A1
• Time in Patent Office: 1,156 Days
• Field of Search: None
• CPC Class Codes: G05B 23/0256 injecting test signals and analyzing monitored process response, e.g. injecting the test signal while interrupting the normal operation of the monitored system; superimposing the test signal onto a control signal during normal operation of the monitored system

Abstract

System and method for verifying a monitoring and protection system'"'"'s (MPS) configuration and installation are disclosed. The MPS includes a plurality of input/output (I/O) channels configured to couple to at least one sensor sensing machinery operations, an analog-to-digital converter (ADC) communicatively coupled to the plurality of I/O channels, where the ADC is configured to receive at least one signal from the plurality of I/O channels communicated by the sensor and is configured to convert the signal to a digital data. The MPS also includes a processor communicatively coupled to the ADC, where the processor is configured to derive a state based on the digital data, and an excitation system communicatively coupled to the ADC, where the excitation system is configured to excite an excitation signal for a selected system state as a replacement for the signal.

Claims

1. A monitoring and protection system comprising:

a plurality of input/output (I/O) channels communicatively coupled to at least one sensor sensing machinery operations;

an analog-to-digital converter (ADC) communicatively coupled to the plurality of I/O channels, wherein the ADC is configured to receive at least one signal from the plurality of I/O channels communicated by the at least one sensor and is configured to convert the at least one signal to a digital data;

a processor communicatively coupled to the ADC, wherein the processor is configured to derive a state based on the digital data; and

an excitation system included as a component of the ADC, wherein the excitation system is configured to excite an excitation signal for a selected system state as a replacement for the at least one signal; and

a first component, wherein the first component is configured to process the excitation signal in lieu of the replaced at least one sensor signal transmitted via the at least one sensor.

2. The monitoring and protection system of claim 1, comprising a verification and validation reporting system configured to dynamically generate a report displaying a response of a component of the monitoring and protection system, an external system, or a combination thereof, to the excitation signal.

3. The monitoring and protection system of claim 2, wherein the verification and validation reporting system is configured to communicate the report to external systems.

4. The monitoring and protection system of claim 1, wherein the selected system state comprises OK-NoAlarms, NotOK, Alert, Danger, Overspeed, Underspeed, or Deltaspeed.

5. The monitoring and protection system of claim 1, wherein the excitation system is configured to utilize a password-protected security protocol.

6. The monitoring and protection system of claim 1, wherein the excitation system comprises one or more manufacturer configured scenarios of system state signals.

7. The monitoring and protection system of claim 1, wherein the excitation system comprises one or more user-configurable scenarios of system state signals.

8. A computer-readable medium storing non-transitory computer instructions, the computer instructions configured to:

select one or more desired system states correlative with machinery operations;

excite one or more excited signals based on the one or more selected system states, wherein the one or more excited signals are excited by an excitation system included in an analog to digital converter (ADC) to replace at least one sensor signal from at least one sensor sensing machinery operations;

process the one or more excited signals via a monitoring and protection system in lieu of the replaced at least one sensor signal transmitted via the at least one sensor to derive one or more output signals;

communicate the one or more output signals to one or more output channel; and

monitor and log a behavior of a component of the monitoring and protection system when deriving the one or more output signals.

9. The computer-readable medium storing non-transitory computer instructions of claim 8, wherein the one or more system state comprise OK-NoAlarms, NotOK, Alert, Danger, Overspeed, Underspeed, Deltaspeed, or a combination thereof.

10. The computer-readable medium storing non-transitory computer instructions of claim 9, wherein the excitation system is configured to utilize a password-protected security protocol.

11. The computer-readable medium storing non-transitory computer instructions of claim 8, comprising instructions configured to generate a verification and validation report based on the log behavior.

12. The computer-readable medium storing non-transitory computer instructions of claim 11, comprising instructions configured to monitor and log a behavior of a system external to the monitoring and protection system based on the one or more output signals.

13. A method comprising:

selecting at least one or more desired system states correlative with machinery operations;

exciting one or more excited signals based on the one or more selected system states, wherein the one or more excited signals are excited by an excitation system included in an analog to digital converter (ADC) to replace at least one sensor signal from at least one sensor sensing machinery operations;

processing the one or more excited signals via a monitoring and protection system in lieu of the replaced at least one sensor signal transmitted via the at least one sensor to derive one or more output signals;

communicating the one or more output signals to one or more output channel; and

monitoring and logging the behavior of a component of the monitoring and protection system when deriving the one or more output signals.

14. The method of claim 13, wherein the replaced at least one sensor signal is received from an Input/Output (I/O) channel.

15. The method of claim 13, wherein the excitation system is configured to utilize a password-protected security protocol.

16. The method of claim 13, comprising generating a verification and validation report based on the log behavior and communicating the report to external systems.