Semiconductor light emitting device and method for manufacturing same
First Claim
1. A method for manufacturing a semiconductor light emitting device, comprising:
- forming a semiconductor layer on a substrate, the semiconductor layer including a first surface, a second surface opposite to the first surface, and a light emitting layer;
forming a separating trench separating the semiconductor layer into a plurality of semiconductor layers on the substrate;
forming a first electrode at a region including the light emitting layer on the first surface on a side opposite to the substrate;
forming a second electrode on the first surface;
forming an insulating layer on first surface sides of the semiconductor layers and on side surfaces of the semiconductor layers, each of the side surfaces continued from the second surface, the insulating layer covering the first electrode, the second electrode, and the side surfaces of the semiconductor layers;
forming a first opening and a second opening in the insulating layer, the first opening reaching the first electrode, the second opening reaching the second electrode;
forming a first interconnect layer in the first opening of the insulating layer and on a surface of the insulating layer on a side opposite to the semiconductor layer;
forming a second interconnect layer in the second opening of the insulating layer and on the surface of the insulating layer on the side opposite to the semiconductor layer, a portion of the second interconnect layer overlapping on the light emitting layer via the insulating layer;
forming a first metal pillar on a surface of the first interconnect layer on a side opposite to the first electrode;
forming a second metal pillar on a surface of the second interconnect layer on a side opposite to the second electrode;
forming a resin layer between a side face of the first metal pillar and a side face of the second metal pillar;
removing the substrate after forming the resin layer;
dicing the insulating layer and the resin layer at a position of the separating trench to divide a light emitting chip into a plurality of light emitting chips, each of the light emitting chips including the semiconductor layer, the first electrode, the second electrode, the insulating layer, the first interconnect layer, the second interconnect layer, the first metal pillar, the second metal pillar, and the resin layer;
placing the light emitting chips on a support at a second pitch with the second surface facing the support, the second pitch being larger than a first pitch on the substrate;
forming a fluorescent material layer on a plurality of second surfaces of the semiconductor layers, and covering the side surfaces of the semiconductor layers via the insulating layer with a portion of the fluorescent material layer; and
dicing a portion of the fluorescent material layer between the light emitting chips.
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Accused Products
Abstract
According to one embodiment, a semiconductor light emitting device includes a light emitting chip and a fluorescent material layer. The light emitting chip includes a semiconductor layer, a first electrode, a second electrode, an insulating layer, a first interconnect layer, a second interconnect layer, a first metal pillar, a second metal pillar, and a resin layer. The semiconductor layer includes a light emitting layer, a first major surface, and a second major surface formed on a side opposite to the first major surface. The fluorescent material layer is provided on the first major surface and has a larger planer size than the light emitting chip.
23 Citations
10 Claims
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1. A method for manufacturing a semiconductor light emitting device, comprising:
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forming a semiconductor layer on a substrate, the semiconductor layer including a first surface, a second surface opposite to the first surface, and a light emitting layer; forming a separating trench separating the semiconductor layer into a plurality of semiconductor layers on the substrate; forming a first electrode at a region including the light emitting layer on the first surface on a side opposite to the substrate; forming a second electrode on the first surface; forming an insulating layer on first surface sides of the semiconductor layers and on side surfaces of the semiconductor layers, each of the side surfaces continued from the second surface, the insulating layer covering the first electrode, the second electrode, and the side surfaces of the semiconductor layers; forming a first opening and a second opening in the insulating layer, the first opening reaching the first electrode, the second opening reaching the second electrode; forming a first interconnect layer in the first opening of the insulating layer and on a surface of the insulating layer on a side opposite to the semiconductor layer; forming a second interconnect layer in the second opening of the insulating layer and on the surface of the insulating layer on the side opposite to the semiconductor layer, a portion of the second interconnect layer overlapping on the light emitting layer via the insulating layer; forming a first metal pillar on a surface of the first interconnect layer on a side opposite to the first electrode; forming a second metal pillar on a surface of the second interconnect layer on a side opposite to the second electrode; forming a resin layer between a side face of the first metal pillar and a side face of the second metal pillar; removing the substrate after forming the resin layer; dicing the insulating layer and the resin layer at a position of the separating trench to divide a light emitting chip into a plurality of light emitting chips, each of the light emitting chips including the semiconductor layer, the first electrode, the second electrode, the insulating layer, the first interconnect layer, the second interconnect layer, the first metal pillar, the second metal pillar, and the resin layer; placing the light emitting chips on a support at a second pitch with the second surface facing the support, the second pitch being larger than a first pitch on the substrate; forming a fluorescent material layer on a plurality of second surfaces of the semiconductor layers, and covering the side surfaces of the semiconductor layers via the insulating layer with a portion of the fluorescent material layer; and dicing a portion of the fluorescent material layer between the light emitting chips. - View Dependent Claims (2, 3, 4, 5, 6, 7, 8, 9, 10)
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Specification