Batteries including a flat plate design

• US 9,620,806 B2
• Filed: 04/21/2010
• Issued: 04/11/2017
• Est. Priority Date: 12/31/2002
• Status: Active Grant

• Current Assignee: Cardiac Pacemakers Incorporated (Boston Scientific Corporation)
• Original Assignee: Cardiac Pacemakers Incorporated (Boston Scientific Corporation)
• Inventors: O'Phelan, Michael J., Victor, Tom G., Haasl, Benjamin J., Swanson, Lawrence D., Kavanagh, Richard J., Barr, A. Gordon, Dillon, Reilly M.
• Primary Examiner(s): Ruddock, Ula C
• Assistant Examiner(s): AMPONSAH, OSEI K
• Application Number:
  US12/764,457
• Publication Number:
  US 20100203380A1
• Time in Patent Office: 2,547 Days
• Field of Search: 429 66, 429162-164, 429139
• CPC Class Codes: H01M 10/0404 Machines for assembling batteries
• CPC Class Codes: H01M 2220/00 Batteries for particular applications
• CPC Class Codes: H01M 50/107 having curved cross-section, e.g. round or elliptic H01M50/103, H01M50/109, H01M50/11 take precedence
• CPC Class Codes: H01M 6/005 Devices for making primary cells
• CPC Class Codes: Y02E 60/10 Energy storage using batteries
• CPC Class Codes: Y02P 70/50 Manufacturing or production processes characterised by the final manufactured product

Abstract

A battery having flat, stacked, anode and cathode layers. The battery can be adapted to fit within an implantable medical device.

Claims

1. A battery comprising:

a housing having a wall which includes an integrally formed annular structure defining a feedthrough hole, the integrally formed annular structure including an inward facing cylindrical surface;

an electrode assembly located within the housing and including an anode and a cathode, and a ribbon tab connector connected to the anode or the cathode and extending out of the electrode assembly;

a feedthrough post extending through the feedthrough hole;

an electrically insulating member having an outer surface abutting the inward facing cylindrical surface, the electrically insulating member having an inner hole, wherein the feedthrough post extends through the inner hole and has one end connected to the ribbon tab connector extending out of the electrode assembly, and wherein the ribbon tab connector has a U-shaped configuration and is wrapped around a side surface of the feedthrough post and is attached to an opposite portion of the feedthrough post at a section configured to provide strain relief for the connection within the housing between the ribbon tab connector and the feedthrough post, and wherein there is a space between a portion of the ribbon tab and the feedthrough post, and a second end exposed externally to the housing; and

wherein the electrode assembly includes a cut-out portion such that there is an empty space between the housing wall and the electrode assembly, and wherein the feedthrough post extends into the space and the tab extends into the empty space.

2. The battery of claim 1, wherein the housing includes a base portion and a lid portion and the feedthrough hole is within the lid portion.

3. The battery of claim 1, wherein the electrode assembly includes a plurality of anode sub-assemblies and cathode sub-assemblies arranged in a layered stack.

4. The battery of claim 1, wherein the electrically insulating member includes a glass member.

5. The battery of claim 1, wherein the integrally formed annular structure defines an integral ferrule formed in a lid of the housing.

6. The battery of claim 1, wherein the electrically insulating member is a cylindrical member.

7. The battery of claim 1, wherein the electrically insulating member includes an epoxy member or a ceramic member.

8. The battery of claim 1, wherein electrically insulating member is adapted to provide a hermetic seal of the battery.

9. The battery of claim 1, wherein the feedthrough post has the one end connected to a cathode tab of the electrode assembly and the second end exposed externally to the housing to provide a cathode terminal for the battery.

10. The battery of claim 1, wherein the cathode includes an MnO₂ cathode and wherein the housing has a volume of approximately 9.0 cm³ or less, and wherein the battery is configured to have a peak current level of approximately 2 to 5 amps and a capacity of approximately 2.0 amp-hours or greater.

11. The battery of claim 10, wherein the anode includes lithium.

12. The battery of claim 1, wherein the feedthrough post includes molybdenum.

13. A battery having a peak current level of approximately 2 to 5 amps and a capacity of approximately 2.0 amp-hours or greater, the battery comprising:

an electrode assembly including an MnO2 cathode and an anode opposing the MnO2 cathode;

a battery case holding the MnO2 cathode and the anode, the battery case having a wall which includes an integrally formed annular structure defining a feedthrough hole, the integrally formed annular structure including an inward facing cylindrical surface, wherein the battery case has a volume of approximately 9.0 cm3 or less;

a feedthrough post extending through the feedthrough hole;

an electrically insulating member having an outer surface abutting the inward facing cylindrical surface, the electrically insulating member having an inner hole, wherein the feedthrough post extends through the inner hole and has one end connected to a ribbon tab extending out of the electrode assembly, and wherein the ribbon tab has a U-shaped configuration and wraps around a side surface of the feedthrough post and is attached to an opposite portion of the feedthrough post at a section configured to provide strain relief for the connection within the housing between the ribbon tab connector and the feedthrough post, and wherein there is a space between a portion of the ribbon tab and the feedthrough post, and a second end exposed externally to the housing; and

wherein the electrode assembly includes a cut-out portion such that there is a space between the battery case wall and the electrode assembly, and wherein the feedthrough post extends into the space and the tab extends into the space.

14. The battery of claim 13, wherein the battery case has a volume of approximately 8.64 cm³.

15. The battery of claim 13, wherein the battery case has a volume between approximately 8.0 cm³ and 9.0 cm³.

16. The battery of claim 13, wherein the battery case has a volume between approximately 8.5 cm³ and 9.0 cm³.

17. The battery of claim 13, wherein the anode includes lithium.

18. The battery of claim 13, wherein the battery includes a plurality of alternating discrete anode and cathode layers formed into a stacked structure.