Methods providing control for electro-permanent magnetic devices and related electro-permanent magnetic devices and controllers

• US 9,620,953 B2
• Filed: 03/24/2014
• Issued: 04/11/2017
• Est. Priority Date: 03/25/2013
• Status: Active Grant

• Current Assignee: Wen Technology Inc.
• Original Assignee: Wen Technology Inc.
• Inventors: Powell, Jr., John W.
• Primary Examiner(s): Patel, Dharti
• Application Number:
  US14/222,886
• Publication Number:
  US 20140285930A1
• Time in Patent Office: 1,114 Days
• Field of Search: 361 47, 361139
• CPC Class Codes: G01R 31/52 Testing for short-circuits, leakage current or ground faults
• CPC Class Codes: H01F 2007/208 combined with permanent magnets
• CPC Class Codes: H01F 7/18 Circuit arrangements for obtaining desired operating characteristics, e.g. for slow operation, for sequential energisation of windings, for high-speed energisation of windings
• CPC Class Codes: H01F 7/206 Electromagnets for lifting, handling or transporting of magnetic pieces or material electromagnets for guidance of vehicles, workpieces B65G21/2009; for magnetic suspension or levitation H02N15/00
• CPC Class Codes: H02H 11/005 in case of too low isolation resistance, too high load, short-circuit; earth fault
• CPC Class Codes: H02H 7/00 Emergency protective circuit arrangements specially adapted for specific types of electric machines or apparatus or for sectionalised protection of cable or line systems, and effecting automatic switching in the event of an undesired change from normal working conditions

Abstract

Methods may be provided to control an electro-permanent magnetic device powered from an AC mains power source provided through first and second power lines of a controller, wherein a first switch is provided on the first power line between the AC mains power source and the electro-permanent magnetic device and a second switch is provided on the second power line between the AC main power source and the electro-permanent magnetic device. In particular, a sequence of switching pulses may be transmitted through the first and second switches to change a magnetic state of the electro-permanent magnetic device. Related controllers are also discussed.

Claims

1. A method of controlling an electro-permanent magnetic device powered from an AC mains power source provided through first and second power lines of a controller, wherein a first switch is provided on the first power line between the AC mains power source and the electro-permanent magnetic device and a second switch is provided on the second power line between the AC main power source and the electro-permanent magnetic device, the method comprising:

transmitting a sequence of switching pulses through the first and second switches to change a magnetic state of the electro-permanent magnetic device.

2. The method of claim 1 wherein the first switch comprises a first semiconductor switch.

3. The method of claim 1 further comprising:

before transmitting the sequence of switching pulses, turning on the first and second switches for at least one test pulse to test for a short circuit between outputs of the first and second switches;

wherein transmitting the sequence of switching pulses through the first and second switches comprises transmitting the sequence of pulses responsive to the test indicating an absence of short circuits.

4. The method to claim 3 wherein turning the first and second switches on for at least one test pulse comprises turning the first switch on for a plurality of test pulses of increasing duration.

5. The method of claim 3 further comprising:

responsive to the test indicating a presence of a short circuit, opening a breaker between the AC mains voltage source and each of the first and second switches, and aborting the switching pulses.

6. The method of claim 1 further comprising:

before transmitting the sequence of switching pulses, opening a relay between the AC mains power supply and the first and second switches;

before transmitting the sequence of switching pulses, checking for an absence of voltage on a coil side of the relay while the relay is open; and

before transmitting the sequence of switching pulses, closing the relay responsive to checking for the absence of voltage on the coil side of the relay.

7. The method of claim 1 further comprising:

while transmitting the sequence of switching pulses, monitoring for an imbalance of current between the first and second power lines of the controller; and

responsive to detecting a imbalance of current, opening a breaker between the AC mains voltage source and each of the first and second switches, and aborting the switching pulses.

8. The method of claim 1 further comprising:

while transmitting the sequence of switching pulses, monitoring for current through one of the first and second power lines of the controller between switching pulses; and

responsive to detecting current between switching pulses, opening a breaker between the AC mains voltage source and each of the first and second switches, and aborting the switching pulses.

9. The method of claim 1 wherein one of the first and second power lines of the controller is a common voltage line and the other of the first and second voltage lines is a positive voltage line.

10. The method of claim 1 wherein the first switch comprises a first semiconductor controlled rectifier.

11. The method of claim 10 wherein the second switch comprises a second semiconductor controlled rectifier.

12. The method of claim 1 wherein the first switch comprises a first positive semiconductor controlled rectifier for positive pulses and a first negative semiconductor controlled rectifier for negative pulses, and wherein the first positive semiconductor controlled rectifier and the first negative semiconductor controlled rectifier are electrically coupled in parallel on the first power line.

13. The method of claim 12 wherein the second switch comprises a second positive semiconductor controlled rectifier for positive pulses and a second negative semiconductor controlled rectifier pulse for negative pulses, and wherein the second positive semiconductor controlled rectifier and the second negative semiconductor controlled rectifier are electrically coupled in parallel on the second power line.

14. The method of claim 1 further comprising:

before transmitting the sequence of switching pulses, turning the first switch on to test the for a ground fault;

wherein transmitting the sequence of switching pulses through the first and second switches comprises transmitting the sequence of switching pulses responsive to the test indicating an absence of ground faults.

15. The method of claim 14 wherein turning the first switch on to test for a ground fault comprises turning the first switch on to test for the ground fault while maintaining the second switch off.

16. The method of claim 14 wherein turning the first switch on comprises pulsing the first switch to provide a plurality of successive voltage test pulses of increasing duration, through the first switch.

17. The method of claim 14 further comprising:

responsive to the test indicating the presence of a ground fault, opening a breaker between the AC mains voltage source and each of the first and second switches, and aborting the switching pulses.

18. The method of claim 1, wherein the electro-permanent magnet includes a switching magnet and a coil, wherein the sequence of switching pulses are transmitted through the first and second switches and through the coil to change a magnetic state of the switching magnet to a new magnetic state such that the new magnetic state of the switching magnet is maintained after terminating the sequence of switching pulses.

19. A controller for an electro-permanent magnetic device powered from an AC mains power source, the controller comprising:

first and second power lines;

a first switch on the first power line between the AC mains power source and the electro-permanent magnetic device;

a second switch on the second power line between the AC mains power source and the electro-permanent magnetic device; and

a processor coupled to the first and second switches, wherein the processor is configured to control the first and second switches so that a sequence of switching pulses is transmitted through the first and second switches to change a magnetic state of the electro-permanent magnetic device.

20. The controller of claim 19 wherein the first switch comprises a first semiconductor controlled rectifier.

21. The controller of claim 20 wherein the second switch comprises a second semiconductor controlled rectifier.

22. The controller of claim 19 wherein the first switch comprises a first positive semiconductor controlled rectifier for positive pulses and a first negative semiconductor controlled rectifier for negative pulses, and wherein the first positive semiconductor controlled rectifier and the first negative semiconductor controlled rectifier are electrically coupled in parallel on the first power line.

23. The controller of claim 22 wherein the second switch comprises a second positive semiconductor controlled rectifier for positive pulses and a second negative semiconductor controlled rectifier pulse for negative pulses, and wherein the second positive semiconductor controlled rectifier and the second negative semiconductor controlled rectifier are electrically coupled in parallel on the first power line.

24. The controller of claim 19 wherein the processor is further configured to control the first and second switches to turn on the first and second switches for at least one test pulse before transmitting the sequence of switching pulses to test for a short circuit between outputs of the first and second switches, and wherein the processor is further configured to control the first and second switches to transmit the sequence of switching pulses through the first and second switches responsive to the test indicating an absence of short circuits.

25. The controller of claim 24 wherein the processor is further configured to turn the first and second switches on for at least one test pulse by turning the first switch on for a plurality of test pulses of increasing duration.

26. The controller of claim 24 further comprising:

a breaker between the AC mains voltage source and each of the first and second switches,

wherein the processor is further configured to open the breaker and abort the switching pulses responsive to the test indicating a presence of a short circuit.

27. The controller of claim 19 further comprising:

a relay between the AC mains power supply and the first and second switches,

wherein the processor is further configured to open the relay before transmitting the sequence of switching pulses, to check for an absence of voltage on a coil side of the relay while the relay is open before transmitting the sequence of switching pulses, and to close the relay responsive to checking for the absence of voltage on the coil side of the relay before transmitting the sequence of switching pulses.

28. The controller of claim 19 further comprising:

a breaker between the AC mains voltage source and each of the first and second switches,

wherein the processor is further configured to monitor for an imbalance of current between the first and second power lines of the controller, and to open the breaker and abort the switching pulses responsive to detecting an imbalance of current.

29. The controller of claim 19 further comprising:

a breaker between the AC mains voltage source and each of the first and second switches,

wherein the processor is further configured to monitor for current through one of the first and second power lines of the controller between switching pulses while transmitting the sequence of switching pulses, and to open a breaker between the AC mains voltage source and each of the first and second switches and abort the switching pulses responsive to detecting current between switching pulses.

30. The controller of claim 19 wherein one of the first and second power lines of the controller is a common voltage line and the other of the first and second voltage lines is a positive voltage line.

31. The controller of claim 19 wherein the processor is further configured to turn the first switch on to test the for a ground fault before transmitting the sequence of switching pulses, and wherein the processor is configured to control the first and second switches to transmit the sequence of switching pulses responsive to the test indicating an absence of ground faults.

32. The controller of claim 31 wherein the processor is configured to turn the first switch on to test for a ground fault by turning the first switch on to test for the ground fault while maintaining the second switch off.

33. The controller of claim 31 wherein the processor is configured to turn the first switch on by pulsing the first, switch to provide a plurality of successive test pulses of increasing duration through the first switch.

34. The controller of claim 31 further comprising:

a breaker between the AC mains voltage source and each of the first and second switches,

wherein the processor is configured to open the breaker and abort the switching pulses responsive to the test indicating the presence of a ground fault.

35. The method of claim 19, wherein the electro-permanent magnet includes a switching magnet and a coil, wherein the sequence of switching pulses are transmitted through the first and second switches and through the coil to change a magnetic state of the switching magnet to a new magnetic state such that the new magnetic state of the switching magnet is maintained after terminating the sequence of switching pulses.