System to provide a backchannel to an HVAC thermostat

• US 9,625,179 B1
• Filed: 04/25/2016
• Issued: 04/18/2017
• Est. Priority Date: 03/21/2016
• Status: Expired due to Fees

• Current Assignee: Jed Margolin
• Original Assignee: Jed Margolin
• Inventors: Margolin, Jed
• Primary Examiner(s): CRENSHAW, HENRY T
• Application Number:
  US15/137,038
• Time in Patent Office: 358 Days
• Field of Search: 236 1 C, 236 51, 700276, 700278
• CPC Class Codes: F24F 11/88 Electrical aspects, e.g. circuits

Abstract

In an HVAC system Polarity Splitting is used to provide for one or more backchannels from the furnace to the thermostat. Polarity Splitting is also used to allow a four-wire house cable to provide for three thermostat functions as well as furnace power to the thermostat while also providing for one or more backchannels. A serial datalink can be used to provide for a number of thermostat functions and a number of backchannels as well as to provide furnace power to the thermostat while using only three wires between the furnace and the thermostat. A Wi-Fi enabled furnace adapter can allow the use of a Wi-Fi thermostat while supplying only furnace power (two wires) to the thermostat. A Wi-Fi enabled furnace can use only a remote temperature sensor instead of a remote thermostat.

Claims

1. A system for providing a backchannel from a furnace location to a thermostat location using polarity splitting comprising:

(a) a furnace, said furnace including a furnace control board;

(b) a low voltage AC power source located at said furnace, said low voltage AC power source having a first phase and a second phase whereby said second phase is opposite in polarity from said first phase;

(c) a furnace adapter, said furnace adapter including a polarity responsive relay and an input for said backchannel;

(d) a thermostat configured to perform one or more HVAC functions;

(e) a thermostat adapter, said thermostat adapter including an indicator, a first diode, and a second diode;

(f) a cable of wires connecting said furnace adapter and said thermostat adapter, said cable of wires comprising a sufficient number of wires to support said one or more HVAC functions and two wires for said low voltage AC power source, said two wires for said low voltage AC power source comprising a first power wire for providing power and a second power wire for providing a common power return for said low voltage AC power source;

whereby

(g) said furnace control board is connected to said furnace adapter;

(h) said thermostat is connected to said thermostat adapter;

whereby

(i) said first diode on said thermostat adapter conducts a first current produced by a selected HVAC function of said one or more HVAC functions onto a selected wire in said cable of wires connecting said furnace and said thermostat adapter during said first phase of said AC power source;

(j) said polarity responsive relay on said furnace adapter responds to said first current produced by said selected wire during said first phase of said AC power source;

(k) said polarity responsive relay controls a second current to said furnace control board for said selected HVAC function;

(l) the state of said input for said backchannel on said furnace adapter controls a third current on said selected wire to said thermostat adapter during said second phase of said AC power source;

(m) said second diode on said thermostat adapter conducts said third current from said selected wire to said indicator on said thermostat adapter during said second phase of said AC power source.

2. The system of claim 1 whereby said polarity responsive relay is selected from a list consisting of an electromechanical relay and a solid state relay.

7. The system of claim 1 further including:

(a) a second polarity responsive relay and a third polarity responsive relay;

(b) said thermostat additionally configured to perform at least a second HVAC function and a third HVAC function;

(c) said thermostat adapter additionally including a third diode and a fourth diode;

(d) said cable of wires connecting said furnace adapter and said thermostat adapter additionally including an additionally selected wire;

whereby

(e) said third diode on said thermostat adapter conducts a fourth current produced by said second HVAC function on said additionally selected wire during said first phase of said AC power source;

(f) said second polarity responsive relay on said furnace adapter responds to said fourth current produced by said additionally selected wire during said first phase of said AC power source;

(g) said second polarity responsive relay controls a fifth current to said furnace control board for said second HVAC function;

(h) said fourth diode on said thermostat adapter conducts a sixth current produced by said third HVAC function on said additionally selected wire during said second phase of said AC power source;

(i) said third polarity responsive relay on said furnace adapter responds to said sixth current produced by said additionally selected wire during said second phase of said AC power source;

(j) said third polarity responsive relay controls a seventh current to said furnace control board for said third HVAC function.

8. The system of claim 7 whereby said second polarity responsive relay is selected from a list consisting of an electromechanical relay and a solid state relay and said third polarity responsive relay is selected from a list consisting of an electromechanical relay and a solid state relay.

3. A system for providing two or more backchannels from a furnace location to a thermostat location using polarity splitting comprising:

(a) a furnace, said furnace including a furnace control board;

(b) a low voltage AC power source located at said furnace, said low voltage AC power source having a first phase and a second phase whereby said second phase is opposite in polarity from said first phase;

(c) a furnace adapter, said furnace adapter including a polarity responsive relay, a furnace adapter microcontroller, a first AC power phase detector for detecting the phase of said low voltage AC power source, and at least a first input for a first backchannel and a second input for a second backchannel;

(d) a thermostat configured to perform one or more HVAC functions;

(e) a thermostat adapter, said thermostat adapter including a thermostat adapter microcontroller, a second AC power phase detector for detecting the phase of said low voltage AC power source, a first diode, and at least a first indicator and a second indicator;

(f) a cable of wires connecting said furnace adapter and said thermostat adapter, said cable of wires comprising a sufficient number of wires to support said one or more HVAC functions and two wires for said low voltage AC power source, said two wires for said low voltage AC power source comprising a first power wire for providing power and a second power wire for providing a common power return for said low voltage AC power source;

whereby

(g) said furnace control board is connected to said furnace adapter;

(h) said thermostat is connected to said thermostat adapter;

whereby

(i) said first diode on said thermostat adapter conducts a first current produced by a selected HVAC function of said one or more HVAC functions onto a selected wire in said cable of wires connecting said furnace adapter and said thermostat adapter during said first phase of said AC power source;

(j) said polarity responsive relay on said furnace adapter responds to said first current produced by said selected wire during said first phase of said AC power source;

(k) said polarity responsive relay controls a second current to said furnace control board for said selected HVAC function;

(l) said furnace adapter microcontroller reads the states of said first input for said first backchannel and said second input for said second backchannel on said furnace adapter, reads the state of said first AC power phase detector, and during said second phase of said AC power source sends the state of said first input for said first backchannel during a first time slot onto said selected wire and the state of said second input for said second backchannel during a second time slot onto said selected wire to said thermostat adapter;

(m) said thermostat adapter microcontroller reads the state of said second AC power phase detector, and during said second phase of said AC power source reads the state of said selected wire during said first time slot and again during said second time slot whereby the state of said selected wire during said first time slot controls said first indicator and the state of said selected wire during said second time slot controls said second indicator.

4. The system of claim 3 whereby said polarity responsive relay is selected from a list consisting of an electromechanical relay and a solid state relay.

5. A system for providing one or more backchannels from a furnace location to a thermostat location using polarity splitting comprising:

(a) a furnace, said furnace including a furnace control board;

(b) a low voltage AC power source located at said furnace, said low voltage AC power source having a first phase and a second phase whereby said second phase is opposite in polarity from said first phase;

(c) a furnace adapter, said furnace adapter including a furnace adapter microcontroller, one or more relays, and one or more inputs for said one or more backchannels, said furnace adapter microcontroller further including a UART for transmitting and receiving data;

(d) a thermostat configured to perform one or more HVAC functions;

(e) a thermostat adapter, said thermostat adapter including a thermostat adapter microcontroller, one or more inputs responsive to the HVAC functions performed by said thermostat, and one or more indicators, said thermostat adapter microcontroller further including a UART for transmitting and receiving data;

(f) a cable of wires connecting said furnace adapter and said thermostat adapter comprising three or more wires, whereby at least a first wire is connected to a first power wire for said low voltage AC power source, a second wire is connected to a second power wire used for the power common return wire for said low voltage AC power source, and said cable of wires further comprising a third wire for bidirectional communications between said furnace adapter and said thermostat adapter;

whereby

(g) the transmitter in said UART in said furnace adapter microcontroller transmits furnace adapter data onto said third wire for bidirectional communications between said furnace adapter and said thermostat adapter during said first phase of said AC power source;

(h) the receiver in said UART for said thermostat adapter microcontroller receives said furnace adapter data transmitted by said UART in said furnace adapter microcontroller onto said third wire for bidirectional communications between said furnace adapter and said thermostat adapter during said first phase of said AC power source;

(i) the transmitter in said UART in said thermostat adapter microcontroller transmits thermostat adapter data onto said third wire for bidirectional communications between said furnace adapter and said thermostat adapter during said second phase of said AC power source;

(j) the receiver in said UART for said furnace adapter microcontroller receives said thermostat adapter data transmitted by said UART in said thermostat adapter microcontroller onto said third wire for bidirectional communications between said furnace adapter and said thermostat adapter during said second phase of said AC power source;

whereby

(k) said thermostat adapter data received by said furnace adapter controls said relays on said furnace adapter;

(l) said furnace adapter data received by said thermostat adapter controls said one or more indicators on said thermostat adapter.

6. The system of claim 5 whereby said one or more relays on said furnace adapter are selected from a list consisting of an electromechanical relay and a solid state relay.

9. A method for providing one or more backchannels from a furnace to a thermostat comprising the steps of:

(a) providing a furnace, said furnace including a furnace control board;

(b) providing a thermostat configured to perform one or more HVAC functions;

(c) providing a low voltage AC power source located at said furnace, said low voltage AC power source having a first phase and a second phase whereby said second phase is opposite in polarity from said first phase;

(d) providing a cable of wires connecting said furnace controller and said thermostat, said cable of wires comprising a sufficient number of wires to support said one or more HVAC functions and two wires for said low voltage AC power source, said two wires for said low voltage AC power source comprising a first power wire for providing power and a second power wire for providing a common power return for said low voltage AC power source;

(e) using polarity splitting on a selected wire in said cable of wires connecting said furnace controller and said thermostat whereby said one or more HVAC functions are communicated from said thermostat to said furnace controller during said first phase of said low voltage AC power source and said one or more backchannels are communicated from said furnace controller to said thermostat during said second phase of said low voltage AC power source.