Chilled beam pump module, system, and method

• US 9,625,222 B2
• Filed: 02/01/2013
• Issued: 04/18/2017
• Est. Priority Date: 02/02/2012
• Status: Active Grant

• Current Assignee: Semco LLC
• Original Assignee: Semco LLC
• Inventors: Fischer, John C., Mescher, Kirk T., Mitchell, Richard K., Glen, Stephen P., Carroll, Steven S.
• Primary Examiner(s): RUBY, TRAVIS C
• Application Number:
  US13/757,319
• Publication Number:
  US 20130199772A1
• Time in Patent Office: 1,537 Days
• Field of Search: 165221, 165287, 165219, 165230, 165233, 165247, 165290, 165 50, 165108
• CPC Class Codes: F24D 3/02 with forced circulation, e.g. by pumps pump constructions F04
• CPC Class Codes: F24F 3/08 with separate supply and return lines for hot and cold heat-exchange fluids i.e. so-called "4-conduit" system
• CPC Class Codes: F24F 5/0003 Exclusively-fluid systems
• CPC Class Codes: F24F 5/0089 Systems using radiation from walls or panels
• CPC Class Codes: F24F 5/0092 ceilings, e.g. cool ceilings
• CPC Class Codes: F28F 27/00 Control arrangements or safety devices specially adapted for heat-exchange or heat-transfer apparatus control arrangements in general G05

Abstract

Chilled-beam zone pump modules for controlling zones of a chilled-beam heating and air conditioning system, multiple-zone chilled beam air conditioning systems for cooling multiple-zone spaces, and methods of controlling chilled beams in multi-zone air conditioning systems. Embodiments include a pump serving each zone that both recirculates water within the module and chilled beam and circulates water in and out of a chilled or warm water distribution system through valves to control the temperature of the water delivered to the chilled beams. Different embodiments provide heating as well as cooling, use check valves to reduce the number of control valves required, adjust the temperature of the beam to avoid condensation, change pump speed to save energy or increase capacity, can be used in two- or four-pipe systems, or a combination thereof.

Claims

1. A controllable chilled-beam zone pump module for controlling at least one zone of a chilled-beam heating and air conditioning system wherein:

the chilled-beam heating and air conditioning system comprises chilled beams, each of the chilled beams is one of a passive chilled beam or an active chilled beam, wherein the passive chilled beam incorporates a chilled coil or plate and relies on natural convection and radiant heat transfer to condition space in the at least one zone including cool air flowing downward to the space in a reverse chimney effect, and, for the active chilled beam, outdoor air is delivered through slots or nozzles causing induction of room air through an integrated coil in the active chilled beam, the controllable chilled-beam zone pump module comprising;

a conduit for passing water therethrough and through at least one chilled beam of the chilled beams, and for recirculating the water therein for controlling a temperature of the at least one chilled beam, wherein the conduit comprises a supply portion supplying the water to the at least one chilled beam and a return portion returning the water from the at least one chilled beam, wherein the return portion is connected to the supply portion for recirculating the water in the conduit and in the at least one chilled beam for controlling the temperature of the at least one chilled beam;

a zone pump mounted in the conduit circulating the water through the conduit and through the at least one chilled beam, and recirculating the water in the conduit and in the at least one chilled beam for controlling the temperature of the at least one chilled beam, wherein the zone pump is mounted in the supply portion of the conduit or in the return portion of the conduit;

a chilled-water inlet valve for passing chilled water from a chilled-water distribution system to the conduit;

a warm-water inlet valve for passing warm water from a warm-water distribution system to the conduit;

a chilled-water outlet valve for passing water from the conduit to the chilled-water distribution system; and

a warm-water outlet valve for passing water from the conduit to the warm-water distribution system;

wherein;

one of the chilled-water inlet valve or the chilled-water outlet valve is a first control valve;

one of the warm-water inlet valve or the warm-water outlet valve is a second control valve;

the chilled-water inlet valve is connected to the supply portion of the conduit;

the chilled-water outlet valve is connected to the return portion of the conduit;

the warm-water inlet valve is connected to the supply portion of the conduit;

the warm-water outlet valve is connected to the return portion of the conduit;

one of the first control valve or the second control valve is connected to the supply portion of the conduit;

one of the first control valve or the second control valve is connected to the return portion of the conduit;

one of the chilled-water inlet valve or the warm-water inlet valve is a first check valve;

one of the chilled-water outlet valve or the warm-water outlet valve is a second check valve;

one of the first control valve or the second control valve is modulated to control space temperature within the at least one zone; and

one of the chilled-water inlet valve or the chilled-water outlet valve is modulated to avoid condensation on the at least one chilled beam.

2. The controllable chilled-beam zone pump module of claim 1 further comprising:

a first temperature sensor measuring temperature of the water delivered to the at least one chilled beam; and

a digital controller specifically configured to control at least the first control valve and the second control valve based upon input from the first temperature sensor to control temperature of the water delivered to the at least one chilled beam;

wherein the digital controller is further specifically configured to control at least the first control valve and the second control valve based upon input from a second temperature sensor or thermostat sensing temperature within the at least one zone to control temperature of the at least one zone.

3. The controllable chilled-beam zone pump module of claim 2 wherein the digital controller is further specifically configured to control at least the first control valve based upon input from a humidistat located within the at least one zone to control the temperature of the at least one chilled beam to keep the temperature of the at least one chilled beam above a present dew point temperature within the at least one zone.

4. The controllable chilled-beam zone pump module of claim 2 wherein the zone pump is a multiple-speed pump and wherein the digital controller is further specifically configured to control speed of the zone pump based at least upon input from the second temperature sensor or thermostat.

5. The controllable chilled-beam zone pump module of claim 1 further comprising the at least one chilled beam wherein:

the at least one zone of the chilled-beam heating and air conditioning system contains the at least one chilled beam;

the supply portion of the conduit supplies the water to the at least one chilled beam;

the return portion of the conduit returns the water from the at least one chilled beam;

the controllable chilled-beam zone pump module controls the temperature of the at least one chilled beam;

the at least one chilled beam comprises one of the passive chilled beam or the active chilled beam wherein the passive chilled beam incorporates the chilled coil or plate and relies on the natural convection and the radiant heat transfer to condition the space including the cool air flowing downward to the space in the reverse chimney effect, and, for the active chilled beam, the outdoor air is delivered through the slots or the nozzles causing the induction of the room air through the integrated coil in the active chilled beam.

6. The controllable chilled-beam zone pump module of claim 1 wherein the warm-water inlet valve is the first check valve and the chilled-water outlet valve is the second check valve to allow equalization of pressure between the warm-water distribution system and the chilled-water distribution system through the first check valve and the second check valve to guard against excessive buildup of pressure within the warm-water distribution system that could otherwise result due to expansion from increasing temperature.

7. The controllable chilled-beam zone pump module of claim 1 further comprising a digital controller wherein the zone pump is a multiple-speed pump and wherein the digital controller is specifically configured to control speed of the zone pump including:

slowing the zone pump to reduce energy consumption of the zone pump when the space temperature is below a set-point temperature; and

accelerating the zone pump to increase cooling capacity of the at least one chilled beam by evening out temperature of the chilled beam when the space temperature is above the set-point temperature.

8. The controllable chilled-beam zone pump module of claim 1 further comprising a digital controller specifically configured to:

operate the zone pump to both recirculate water through the at least one chilled beam and circulate chilled water from the chilled-water distribution system into the at least one chilled beam;

receive measured space temperature within the zone;

receive measured humidity or dew point within the zone;

receive measured temperature of water entering the at least one chilled beam; and

automatically modulate the chilled-water inlet valve or the chilled-water outlet valve including regulating how much water passing through the zone pump is recirculated through the at least one chilled beam and how much of the water passing through the zone pump is circulated from the chilled-water distribution system, including maintaining the temperature of the water entering the at least one chilled beam at least a predetermined temperature differential above the dew point within the zone.

9. A multiple-zone chilled beam air conditioning system for cooling a multiple-zone space, the multiple-zone chilled beam air conditioning system comprising:

multiple of the controllable chilled-beam zone pump module of claim 1;

the chilled-water distribution system wherein the chilled-water distribution system comprises at least one chilled water circulation pump, at least one chiller, and a chilled water loop, and wherein the chilled water circulation pump circulates chilled water through the at least one chiller and through the chilled water loop;

the warm-water distribution system wherein the warm-water distribution system comprises at least one warm water circulation pump, at least one water heater, and a warm water loop, and wherein the warm water circulation pump circulates warm water through the at least one water heater and through the warm water loop; and

multiple zones, each zone of the multiple zones comprising at least one of the at least one chilled beam.

10. The multiple-zone chilled beam air conditioning system of claim 9 wherein one of the multiple zones further comprises:

a first temperature sensor measuring temperature of the water delivered to the at least one of the at least one chilled beam;

a second temperature sensor or thermostat sensing temperature within the one of the multiple zones;

a humidistat located within the one of the multiple zones;

a digital controller specifically configured to;

control at least the first control valve and the second control valve based upon input from the first temperature sensor to control temperature of the water delivered to the at least one of the at least one chilled beam;

control at least the first control valve and the second control valve based upon input from the second temperature sensor or thermostat to control temperature of the one of the multiple zones; and

control at least the first control valve based upon input from the humidistat to control the temperature of the at least one chilled beam to keep the temperature of the at least one of the at least one chilled beam above a present dew point temperature within the one of the multiple zones.

11. The multiple-zone chilled beam air conditioning system of claim 9 wherein:

the at least one of the at least one chilled beam in each zone is an active chilled beam;

the multiple-zone chilled beam air conditioning system further comprises an outside air delivery system delivering outside air to the active chilled beam in each zone.

12. The multiple-zone chilled beam air conditioning system of claim 11 wherein:

the outside air delivery system comprises a central controller;

the outside air delivery system delivers dehumidified air to each zone;

each zone comprises a zone humidistat; and

the central controller is specifically configured to use readings from each zone humidistat to control how much humidity is removed from the outside air in the outside air delivery system delivering outside air to the active chilled beam in each zone.

13. The multiple-zone chilled beam air conditioning system of claim 9 wherein the chilled-water distribution system comprises only one chilled water loop rather than a chilled water supply loop and a separate chilled water return loop.

14. A controllable chilled-beam zone pump module controlling at least one zone of a chilled-beam heating and air conditioning system, the controllable chilled-beam zone pump module comprising:

a conduit through which water passes wherein;

the conduit comprises a supply portion supplying the water to at least one chilled beam located within the at least one zone of the chilled-beam heating and air conditioning system;

the conduit comprises a return portion returning the water from the at least one chilled beam;

the return portion is connected to the supply portion;

the water recirculates within the conduit from the return portion to the supply portion and through the at least one chilled beam to control a temperature of the water delivered to the at least one chilled beam;

a zone pump mounted in the conduit that circulates the water through the conduit and through the at least one chilled beam, and also recirculates the water within the conduit from the return portion to the supply portion to control the temperature of the water delivered to the at least one chilled beam, wherein the zone pump is mounted in the supply portion of the conduit or in the return portion of the conduit;

a chilled-water inlet valve that passes chilled water from a chilled-water distribution system into the conduit;

a warm-water inlet valve that passes warm water from a warm-water distribution system into the conduit;

a chilled-water outlet valve that passes the water from the conduit to the chilled-water distribution system; and

a warm-water outlet valve that passes the water from the conduit to the warm-water distribution system;

wherein;

the chilled-water inlet valve or the chilled-water outlet valve is a first control valve;

the warm-water inlet valve or the warm-water outlet valve is a second control valve;

the chilled-water inlet valve is connected to the supply portion of the conduit;

the chilled-water outlet valve is connected to the return portion of the conduit;

the warm-water inlet valve is connected to the supply portion of the conduit;

the warm-water outlet valve is connected to the return portion of the conduit;

one of the first control valve or the second control valve is connected to the supply portion of the conduit;

one of the first control valve or the second control valve is connected to the return portion of the conduit; and

one of the first control valve or the second control valve is modulated to avoid condensation on the at least one chilled beam.

15. The controllable chilled-beam zone pump module of claim 14 wherein:

one of the chilled-water inlet valve or the warm-water inlet valve is a first check valve; and

one of the chilled-water outlet valve or the warm-water outlet valve is a second check valve.

16. The controllable chilled-beam zone pump module of claim 14 wherein:

one of the chilled-water inlet valve or the chilled-water outlet valve is a first check valve; and

one of the warm-water inlet valve or the warm-water outlet valve is a second check valve.

17. The controllable chilled-beam zone pump module of claim 14 further comprising the at least one chilled beam located within the at least one zone of the chilled-beam heating and air conditioning system wherein:

the at least one chilled beam comprises at least one of a passive chilled beam or an active chilled beam, the passive chilled beam incorporating a chilled coil or plate and relying on natural convection and radiant heat transfer to condition the at least one zone including cooling air flowing downward in the at least one zone in a reverse chimney effect, and, for the active chilled beam, outdoor air is delivered through slots or nozzles causing induction of room air through an integrated coil in the active chilled beam.

18. The controllable chilled-beam zone pump module of claim 14 wherein the warm-water inlet valve is a first check valve and the chilled-water outlet valve is a second check valve and the first check valve and the second check valve equalize pressure between the warm-water distribution system and the chilled-water distribution system to prevent excessive buildup of pressure within the warm-water distribution system due to expansion from increasing temperature.

19. The controllable chilled-beam zone pump module of claim 14 further comprising a digital controller that:

receives measured space temperature within the at least one zone;

receives measured humidity or dew point within the at least one zone;

receives measured temperature of water entering the at least one chilled beam; and

when the at least one zone is operating in a cooling mode, automatically modulates the chilled-water inlet valve or the chilled-water outlet valve including regulating how much water passing through the zone pump is recirculated through the at least one chilled beam and how much of the water passing through the zone pump is circulated from the chilled-water distribution system, including maintaining the temperature of the water entering the at least one chilled beam at least a predetermined temperature differential above the dew point within the at least one zone.

20. The controllable chilled-beam zone pump module of claim 14 further comprising a digital controller wherein the zone pump is a multiple-speed pump and wherein the digital controller controls speed of the zone pump including:

slowing the zone pump to reduce energy consumption of the zone pump when space temperature is below a set-point temperature; and

accelerating the zone pump to increase cooling capacity of the at least one chilled beam by evening out temperature of the at least one chilled beam when the space temperature is above the set-point temperature.

21. A controllable chilled-beam zone pump module controlling at least one zone of a chilled-beam heating and air conditioning system, the controllable chilled-beam zone pump module comprising:

a conduit through which water passes wherein;

the conduit comprises a supply portion supplying the water to at least one chilled beam located within the at least one zone of the chilled-beam heating and air conditioning system;

the conduit comprises a return portion returning the water from the at least one chilled beam;

the return portion is connected to the supply portion;

the water recirculates within the conduit from the return portion to the supply portion and through the at least one chilled beam to control a temperature of the water entering the at least one chilled beam;

a zone pump mounted in the conduit that circulates the water through the conduit and through the at least one chilled beam, and also recirculates the water within the conduit from the return portion to the supply portion to control the temperature of the water entering the at least one chilled beam, wherein the zone pump is mounted in the supply portion of the conduit or in the return portion of the conduit;

a chilled-water control valve that controls exchange of chilled water between a chilled-water distribution system and the conduit;

a warm-water control valve that controls exchange of warm water between a warm-water distribution system and the conduit;

a digital controller that;

receives measured space temperature within the at least one zone;

receives measured humidity or dew point within the at least one zone;

receives measured temperature of the water entering the at least one chilled beam; and

when the at least one zone is operating in a cooling mode, automatically closes the warm-water control valve and modulates the chilled-water control valve including regulating how much water passing through the zone pump is recirculated through the at least one chilled beam and how much of the water passing through the zone pump is circulated from the chilled-water distribution system, including maintaining the temperature of the water entering the at least one chilled beam at least a predetermined temperature differential above the dew point within the at least one zone; and

when the at least one zone is operating in a heating mode, automatically closes the chilled-water control valve and modulates the warm-water control valve including regulating how much of the water passing through the zone pump is recirculated through the at least one chilled beam and how much of the water passing through the zone pump is circulated from the warm-water distribution system;

wherein;

one of the chilled-water control valve or the warm-water control valve is connected to the supply portion of the conduit; and

one of the chilled-water control valve or the warm-water control valve is connected to the return portion of the conduit.

22. The controllable chilled-beam zone pump module of claim 21 wherein the zone pump is a multiple-speed pump and wherein the digital controller controls speed of the zone pump including, in the cooling mode:

slowing the zone pump to reduce energy consumption of the zone pump when the measured space temperature is below a set-point temperature; and

accelerating the zone pump to increase cooling capacity of the at least one chilled beam by evening out temperature of the at least one chilled beam when the measured space temperature is above the set-point temperature.