Battery module with a controllable external heat sink

• US 9,627,678 B2
• Filed: 05/14/2014
• Issued: 04/18/2017
• Est. Priority Date: 05/14/2014
• Status: Active Grant

• Current Assignee: Bayerische Motoren Werke AG
• Original Assignee: Bayerische Motoren Werke AG
• Inventors: Von Groll, Max, Lux, Simon
• Primary Examiner(s): DOUYETTE, KENNETH J
• Application Number:
  US14/277,436
• Publication Number:
  US 20150333381A1
• Time in Patent Office: 1,070 Days
• CPC Class Codes: B60L 58/26 by cooling
• CPC Class Codes: H01M 10/4207 for several batteries or cells simultaneously or sequentially
• CPC Class Codes: H01M 10/613 Cooling or keeping cold
• CPC Class Codes: H01M 10/625 Vehicles
• CPC Class Codes: H01M 10/63 Control systems charging or discharging in response to temperature H01M10/44 , H01M10/443; measurement of temperature H01M10/48 , H01M10/486
• CPC Class Codes: H01M 10/637 characterised by the use of reversible temperature-sensitive devices, e.g. NTC, PTC or bimetal devices; characterised by control of the internal current flowing through the cells, e.g. by switching means for preventing undesired use or discharge H01M50/572
• CPC Class Codes: H01M 10/655 Solid structures for heat exchange or heat conduction
• CPC Class Codes: H01M 10/6551 Surfaces specially adapted for heat dissipation or radiation, e.g. fins or coatings
• CPC Class Codes: H01M 10/657 by electric or electromagnetic means
• CPC Class Codes: H01M 2220/20 Batteries in motive systems, e.g. vehicle, ship, plane
• CPC Class Codes: H01M 50/581 in response to temperature
• CPC Class Codes: Y02E 60/10 Energy storage using batteries
• CPC Class Codes: Y02T 10/70 Energy storage systems for electromobility, e.g. batteries

Abstract

A battery module having a controllable external heat sink and methods of operating the battery module are provided. According to an aspect of the invention, the battery module includes a battery cell, an external circuit connected to the battery cell, and a controller that controls the external circuit. The external circuit includes a first switch and a heat sink. If an internal short circuit within the battery cell is detected, the controller closes the first switch in order to generate heat in the heat sink.

Claims

1. A battery module comprising:

a battery cell;

an external circuit connected to the battery cell, wherein the external circuit comprises a first switch and a heat sink; and

a controller programmed to control the external circuit,

wherein the controller is programmed to close the first switch in response to the controller (i) detecting an internal short circuit within the battery cell in response to a voltage of the battery cell is below a voltage threshold, and (ii) confirming the existence of the internal short circuit based on a current of the battery cell,

wherein heat is generated in the heat sink as a result of the first switch being closed by the controller.

2. The battery module according to claim 1, wherein in response to the internal short circuit being detected, the controller is programmed to isolate the battery cell from a plurality of other battery cells within the battery module.

3. The battery module according to claim 1, wherein in response to the internal short circuit is detected, the controller is programmed to open a second switch of the external circuit in order to interrupt a bus current to the battery cell.

4. The battery module according to claim 3, wherein in response to the internal short circuit is detected, the controller is programmed to interrupt the bus current to a plurality of other battery cells within the battery module.

5. The battery module according to claim 1, wherein a resistance of the heat sink is smaller than a resistance of a dendrite causing the internal short circuit.

6. The battery module according to claim 1, wherein a resistance of the heat sink is equal to or greater than a resistance of a dendrite causing the internal short circuit.

7. The battery module according to claim 1, wherein after the internal short circuit is detected, the controller is programmed to maintain the first switch in a closed state until a temperature of the battery cell is below a temperature threshold.

8. The battery module according to claim 1, wherein after the first switch is closed, more heat is generated in the heat sink than in the battery cell.

9. The battery module according to claim 1, wherein the existence of the internal short circuit is confirmed when the current of the battery cell is zero.

10. The battery module according to claim 3, the controller is programmed to open and close the first switch and the second switch in an alternating fashion while the internal short circuit is not detected, whereby the first switch is only open when the second switch is closed and the second switch is only open when the first switch is closed.

11. A battery module comprising:

a battery cell;

an external circuit connected to the battery cell, wherein the external circuit comprises a first switch, a second switch and a heat sink, wherein the first switch is configured to switchably couple the battery cell to the heat sink and wherein the second switch is configured to switchably couple the battery cell to a bus of the battery module; and

a controller programmed to control the external circuit,

wherein the controller is programmed to close the first switch in response to an internal short circuit within the battery cell that is detected by the controller in response to a voltage of the battery cell is below a voltage threshold,

wherein heat is generated in the heat sink as a result of the first switch being closed by the controller, and

wherein the controller is further programmed to open and close the first switch and the second switch in an alternating fashion while the internal short circuit is not detected, whereby the first switch is only open when the second switch is closed and the second switch is only open when the first switch is closed.