Surgical device, surgical adapters for use between surgical handle assembly and surgical loading units, and methods of use

• US 9,629,633 B2
• Filed: 07/09/2013
• Issued: 04/25/2017
• Est. Priority Date: 07/09/2013
• Status: Active Grant

• Current Assignee: Covidien LP (Medtronic Plc)
• Original Assignee: Covidien LP (Medtronic Plc)
• Inventors: Williams, Justin, Kaswer, Christopher William
• Primary Examiner(s): Weeks, Gloria R
• Assistant Examiner(s): Palmer, Lucas
• Application Number:
  US13/853,180
• Publication Number:
  US 20150014392A1
• Time in Patent Office: 1,386 Days
• CPC Class Codes: A61B 17/072 for applying a row of staples in a single action , e.g. the staples being applied simultaneously
• CPC Class Codes: A61B 17/07207 the staples being applied sequentially
• CPC Class Codes: A61B 17/115 Staplers for performing anastomosis in a single operation
• CPC Class Codes: A61B 17/1155 Circular staplers comprising a plurality of staples
• CPC Class Codes: A61B 17/3205 Excision instruments
• CPC Class Codes: A61B 2017/00389 Button or wheel for performing multiple functions, e.g. rotation of shaft and end effector
• CPC Class Codes: A61B 2017/00398 using powered actuators, e.g. stepper motors, solenoids
• CPC Class Codes: A61B 2017/0046 with a releasable handle; with handle and operating part separable for prosthetic joint-implanting tools A61F2/4603
• CPC Class Codes: A61B 2017/00473 Distal part, e.g. tip or head A61B2017/00464 takes precedence
• CPC Class Codes: A61B 2017/00477 Coupling A61B2017/0046 takes precedence
• CPC Class Codes: A61B 2017/07257 characterised by its anvil
• CPC Class Codes: A61B 2017/07285 characterised by its cutter
• CPC Class Codes: A61B 2017/2903 transferring rotary motion
• CPC Class Codes: A61B 2017/2925 Pistol grips

Abstract

A surgical device comprising a handle housing, an adapter, an elongated portion, an end effector, a first drive element, and a second drive element is disclosed. The adapter includes a first drive assembly configured to mechanically engage a portion of a first actuation mechanism of the handle housing. The elongated portion is configured to extend distally from the adapter. The first drive element is disposed in mechanical cooperation with the first drive assembly. The second drive element is disposed in mechanical cooperation with the first drive assembly. Rotation of the first drive assembly in a first direction about the longitudinal axis causes distal translation of the first drive element. Rotation of the first drive assembly in a second direction about the longitudinal axis causes distal translation of the second drive element. The first direction is opposite from the second direction.

Claims

1. A surgical device, comprising:

a handle housing supporting a first actuation mechanism;

an adapter including a first drive assembly configured to mechanically engage a portion of the first actuation mechanism, the first drive assembly including first and second portions formed as a single construct;

an elongated portion configured to extend distally from the adapter and defining a longitudinal axis;

an end effector configured to mechanically engage a distal portion of the elongated portion;

a first drive element disposed in mechanical cooperation with the first portion of the first drive assembly; and

a second drive element disposed in mechanical cooperation with the second portion of the first drive assembly;

wherein the first and second drive elements and the first drive assembly are coaxially arranged, wherein rotation of the first drive assembly in a first direction about the longitudinal axis causes distal translation of the first drive element, wherein rotation of the first drive assembly in a second direction about the longitudinal axis causes distal translation of the second drive element, and wherein the first direction is opposite from the second direction.

2. The surgical device of claim 1, wherein rotation of the first drive assembly in the first direction causes proximal translation of at least a portion of the second drive element.

3. The surgical device of claim 2, wherein rotation of the first drive assembly in the second direction causes proximal translation of at least a portion of the first drive element.

4. The surgical device of claim 3, wherein the end effector includes a plurality of fasteners therein, and wherein distal translation of the first drive element causes the plurality of fasteners to be ejected from the end effector.

5. The surgical device of claim 4, wherein the end effector includes a knife therein, and wherein distal translation of the second drive element causes the knife to be distally translated.

6. The surgical device of claim 1, further comprising:

a second actuation mechanism supported by the handle housing;

a second drive assembly disposed at least partially within the adapter and in mechanical cooperation with a portion of the second actuation mechanism; and

a third drive element disposed in mechanical cooperation with the second drive assembly;

wherein actuation of the second actuation mechanism causes proximal translation of at least a portion of the third drive element.

7. The surgical device of claim 6, wherein proximal translation of the third drive element causes an anvil assembly of the end effector to move toward a cartridge assembly of the end effector.

8. The surgical device of claim 1, wherein the first drive assembly includes a set of right-handed threads and a set of left-handed threads.

9. The surgical device of claim 8, wherein the first drive element is configured to mechanically engage the set of right-handed threads, and wherein the second drive element is configured to mechanically engage the set of left-handed threads.

10. The surgical device of claim 8, wherein the right-handed threads are disposed about an outside diameter of the first portion of the first drive assembly, and wherein the left-handed threads are disposed about an inside diameter of the second portion of the first drive assembly.

11. The surgical device of claim 1, wherein the first drive element includes a proximal portion disposed at least partially within the adapter and a distal portion disposed at least partially within the elongated portion, and wherein the second drive element includes a proximal portion disposed at least partially within the adapter and a distal portion disposed at least partially within the elongated portion.

12. The surgical device of claim 11, wherein each of the proximal portion of the first drive element and the proximal portion of the second drive element are rotationally fixed with respect to each other and with respect to an adapter housing.

13. The surgical device of claim 11, further comprising a biasing element configured to simultaneously proximally bias the distal portions of the first and second drive elements.

14. A surgical device, comprising:

a handle housing supporting an actuation mechanism;

a drive assembly disposed in mechanical cooperation with a portion of the actuation mechanism, the drive assembly including first and second portions formed as a single construct;

an elongated portion defining a longitudinal axis;

an end effector disposed adjacent a distal portion of the elongated portion;

a first drive element threadably engaged with the first portion of the drive assembly; and

a second drive element threadably engaged with the second portion of the drive assembly;

wherein the first and second drive elements and the drive assembly are coaxially arranged;

wherein rotation of the drive assembly in a first direction about the longitudinal axis results in distal translation of the first drive element to effect a first surgical function, wherein rotation of the drive assembly in a second direction about the longitudinal axis results in distal translation of the second drive element to effect a second surgical function, wherein the first direction is opposite from the second direction, and wherein the first surgical function is different from the second surgical function.

15. The surgical device of claim 14, wherein the first surgical function includes ejecting fasteners from a cartridge assembly toward tissue, and wherein the second surgical function includes distally advancing a knife to sever tissue.

16. The surgical device of claim 14, wherein the drive assembly includes a set of right-handed threads and a set of left-handed threads.

17. The surgical device of claim 16, wherein the first drive element is configured to mechanically engage the set of right-handed threads, and wherein the second drive element is configured to mechanically engage the set of left-handed threads.

18. The surgical device of claim 16, wherein the right-handed threads are disposed about an outside diameter of the first portion of the drive assembly, and wherein the left-handed threads are disposed about an inside diameter of the second portion of the drive assembly.

19. A surgical adapter for mechanically engaging a powered assembly having an actuation assembly, the adapter comprising:

a drive assembly disposed in mechanical cooperation with a portion of the actuation mechanism, the drive assembly including first and second portions formed as a single construct;

a first drive element threadably engaged with the first portion of the drive assembly; and

a second drive element threadably engaged with the second portion of the drive assembly;

wherein the first and second drive elements and the drive assembly are coaxially arranged;

wherein rotation of the drive assembly in a first direction results in distal translation of the first drive element to effect a first surgical function, wherein rotation of the drive assembly in a second direction results in distal translation of the second drive element to effect a second surgical function, wherein the first direction is opposite from the second direction, and wherein the first surgical function is different from the second surgical function.

20. The surgical adapter of claim 19, wherein the drive assembly includes a set of right-handed threads and a set of left-handed threads, wherein the first drive element is configured to mechanically engage the set of right-handed threads, and wherein the second drive element is configured to mechanically engage the set of left-handed threads.