Apparatus and method for treatment of ethmoid sinusitis

• US 9,629,684 B2
• Filed: 03/05/2014
• Issued: 04/25/2017
• Est. Priority Date: 03/15/2013
• Status: Active Grant

• Current Assignee: Acclarent Incorporated (Johnson & Johnson)
• Original Assignee: Acclarent Incorporated (Johnson & Johnson)
• Inventors: Jenkins, Thomas R., Liberatore, Jessica M., Kesten, Randy J.
• Primary Examiner(s): Marcetich, Adam
• Application Number:
  US14/197,436
• Publication Number:
  US 20140277043A1
• Time in Patent Office: 1,147 Days
• CPC Class Codes: A61B 17/1604 Chisels; Rongeurs; Punches; Stamps
• CPC Class Codes: A61B 17/1615 Drill bits, i.e. rotating tools extending from a handpiece to contact the worked material
• CPC Class Codes: A61B 17/24 for use in the oral cavity, larynx, bronchial passages or nose for medical inspection of cavities or tubes in the body A61B1/00; Tongue scrapers
• CPC Class Codes: A61B 17/320016 Endoscopic cutting instruments, e.g. arthroscopes, resectoscopes A61B10/0233, A61B17/29, A61B17/3207 take precedence
• CPC Class Codes: A61B 17/32002 with continuously rotating, oscillating or reciprocating cutting instruments
• CPC Class Codes: A61B 17/3205 Excision instruments
• CPC Class Codes: A61B 17/32053 Punch like cutting instruments, e.g. using a cylindrical or oval knife A61B17/326 takes precedence; trepans A61B17/1695; for use on the cornea A61F9/007
• CPC Class Codes: A61B 17/320758 with a rotating cutting instrument, e.g. motor driven A61B17/320725, A61B17/32075 and A61B17/320783 take precedence; for removing intra-ocular material A61F9/00763; endoscopic rotatable cutting instruments A61B17/32002
• CPC Class Codes: A61B 17/3478 Endoscopic needles, e.g. for infusion biopsy needles A61B10/0233; catheters with injection needles A61M25/0067
• CPC Class Codes: A61B 2017/00685 Archimedes screw
• CPC Class Codes: A61B 2017/320064 with tissue or sample retaining means
• CPC Class Codes: A61B 2017/320775 Morcellators, impeller or propeller like means
• CPC Class Codes: A61B 2090/033 Abutting means, stops, e.g. abutting on tissue or skin
• CPC Class Codes: A61B 2090/08021 of the patient or his organs
• CPC Class Codes: A61B 34/30 Surgical robots
• CPC Class Codes: A61B 90/70 Cleaning devices specially adapted for surgical instruments

Abstract

An apparatus may be used to form an opening in a sinus wall. The apparatus comprises a first cutting member and a second cutting member. The first cutting member comprises a helical blade. The second cutting member is slidably disposed about the first cutting member. The second cutting member comprises a sharp distal edge. An outer sheath is slidably disposed about the first and second cutting member. The sheath may be retracted to uncover the helical blade. The second cutting member may be advanced over the first cutting member to form a circular opening in the sinus wall. The sheath may include an obliquely angled distal edge. A cleaning instrument may be used to clean debris from the first cutting member.

Claims

1. An apparatus, wherein the apparatus comprises:

(a) a first cutting member, wherein the first cutting member comprises a helical blade and an engagement portion, wherein at least a portion of the helical blade is configured to be advanced through a sinus wall of a patient, wherein the engagement portion projects distally from at least a portion of the helical blade and is configured to engage the sinus wall and thereby resist further advancement of the helical blade; and

(b) a second cutting member coaxially positioned about the first cutting member, wherein the second cutting member comprises a sharp distal edge, wherein the second cutting member is operable to translate distally relative to the first cutting member to selectively cover at least a portion of the helical blade.

2. The apparatus of claim 1, further comprising an outer sheath, wherein the outer sheath is operable to translate relative to the first and second cutting members.

3. The apparatus of claim 2, wherein the outer sheath has a distal edge, wherein the distal edge extends along a plane that is obliquely angled relative to a longitudinal axis defined by the first cutting member.

4. The apparatus of claim 3, wherein the outer sheath comprises a tube and a tip member secured to a distal end of the tube, wherein the tip member includes the obliquely angled distal edge.

5. The apparatus of claim 4, wherein the tip member is formed of a plastic material.

6. The apparatus of claim 1, wherein the helical blade includes a helical flight and the engagement portion, wherein the engagement portion includes a bent portion, wherein the helical flight has a proximal end, wherein the bent portion extends from the proximal end of the helical flight.

7. The apparatus of claim 6, wherein the bent portion extends distally from the proximal end of the helical flight to a region of the helical flight that is distal to the proximal end of the helical flight.

8. The apparatus of claim 1, further comprising a cleaning member, wherein the cleaning member includes a notch configured to receive a portion of the first cutting member, wherein the notch is configured to remove debris from the first cutting member.

9. The apparatus of claim 8, wherein the notch has a “

V”

shape.

10. The apparatus of claim 8, wherein the cleaning member comprises a packaging tray having a flange, wherein the notch is formed in the flange.

11. The apparatus of claim 8, wherein the cleaning member comprises a body having a transverse web, wherein the notch is formed in the transverse web.

12. The apparatus of claim 11, wherein the body has a “

U”

shape.

13. The apparatus of claim 11, wherein the body defines a longitudinal axis, wherein the web is perpendicular to the longitudinal axis along at least one dimension.

14. The apparatus of claim 8, wherein the cleaning member comprises an annular body and a tab extending transversely from the annular body, wherein the notch is formed in the tab.

15. The apparatus of claim 1, wherein the first and second cutting members are coaxially aligned with each other.

16. The apparatus of claim 1, wherein the first cutting member includes a sharp tip distal to the helical blade, wherein the sharp tip is positioned on a longitudinal axis defined by the first cutting member.

17. A method of forming an opening in a sinus wall, the method comprising:

(a) piercing a sinus wall by driving a rotating member through the sinus wall, wherein the rotating member includes a helical flight and an engagement portion;

(b) advancing the helical flight through the sinus wall;

(c) engaging the engagement portion with the sinus wall thereby resisting further advancement of the helical blade through the sinus wall; and

(d) driving a cutting member distally over the rotating member and through the sinus wall, wherein the rotating member is held stationary relative to the sinus wall during the act of driving the cutting member distally, wherein the act of driving the cutting member through the sinus wall forms an opening in the sinus wall.

18. The method of claim 17, further comprising arresting movement of the rotating member through the sinus wall while the helical flight is positioned in the sinus wall, wherein the act of driving a cutting member distally over the rotating member and through the sinus wall is performed while the helical flight is arrested and positioned in the sinus wall.

19. The method of claim 17, further comprising:

(a) positioning a shaft assembly at the sinus wall, wherein the shaft assembly comprises;

an outer sheath,

(ii) the rotating member, and

(iii) the cutting member,

wherein the outer sheath is positioned to cover the rotating member and the cutting member during the act of positioning the shaft assembly at the sinus wall; and

(b) retracting the outer sheath proximally relative to the rotating member and the cutting member.

20. An apparatus comprising:

(a) a first cutting member, wherein the first cutting member comprises a shaft and a helical blade positioned about the shaft;

(b) a second cutting member coaxially positioned about the first cutting member, wherein the second cutting member comprises a sharp distal edge, wherein the second cutting member is operable to translate relative to the first cutting member to selectively cover at least a portion of the helical blade; and

(c) a cleaning member including a notch with at least one cleaning edge extending therealong, wherein the notch is sized to receive the shaft, and wherein the notch is smaller than the helical blade such that the at least one cleaning edge is configured to scrape along the helical blade for removing a tissue debris from the helical blade, wherein the notch is open in a longitudinal direction and a transverse direction such that the notch is configured to receive the helical blade from the transverse and the longitudinal directions.