Fire protection system for air cleaning system

• US 9,630,037 B2
• Filed: 06/14/2012
• Issued: 04/25/2017
• Est. Priority Date: 06/16/2011
• Status: Active Grant

• Current Assignee: Plymovent Group B.V. (Plymovent Manufacturing BV)
• Original Assignee: Plymovent Group B.V. (Plymovent Manufacturing BV)
• Inventors: Berghuijs, Stefan, Crezee, Jeroen, Knijn, Cees
• Primary Examiner(s): Smith, Duane
• Assistant Examiner(s): PHAM, MINH CHAU THI
• Application Number:
  US14/126,829
• Publication Number:
  US 20140124224A1
• Time in Patent Office: 1,776 Days
• Field of Search: 55293, 55354, 55317, 55430, 55320, 55323, 553851, 454 66, 110119
• CPC Class Codes: A62C 3/14 in connection with doors, windows, ventilators, partitions, or shutters, e.g. automatic closing
• CPC Class Codes: B01D 45/08 by impingement against baffle separators
• CPC Class Codes: B01D 45/16 generated by the winding course of the gas stream , the centrifugal forces being generated solely or partly by mechanical means, e.g. fixed swirl vanes
• CPC Class Codes: B01D 46/0093 against fire or explosion
• CPC Class Codes: B01D 50/20 Combinations of devices covered by groups B01D45/00 and B01D46/00
• CPC Class Codes: B23K 37/006 Safety devices
• CPC Class Codes: B23K 9/325 Devices for supplying or evacuating shielding gas

Abstract

An air cleaning system (10) is disclosed comprising a fire protection system. The fire protection system comprises at least one of (i) a spark arrestor (21), (ii) a particle feeder (31), (iii) a fire detection system; and (iv) a fire extinguishing system. A preferred spark arrestor comprises a particle pre-separator (22). A preferred particle pre-separator has a core-and-vane assembly that prevents air traveling through the particle pre-separator from traveling in a straight line.

Claims

1. An air cleaning system, comprising:

a fire protection system that comprises a spark arrestor for preventing sparks from entering the air cleaning system beyond the spark arrestor, said spark arrestor comprising a particle pre-separator located to remove particles from a flow of a gas mixture, said particle pre-separator comprising;

a. a housing comprising a gas inlet opening and a gas outlet opening;

b. a core having a first end facing the gas inlet opening and a second end opposite to the first end, wherein the core is of a substantially conical shape, having a gradually increasing diameter in the direction from the first end to the second end; and

c. a plurality of vanes attached to the core along helical line segments,

wherein the housing has a first conical housing portion enclosing the core, and a second cylindrical housing portion between the first housing portion and the outlet opening, said first housing portion having a substantially conical shape with a gradually increasing diameter in the direction from the gas inlet opening to the second housing portion, said second housing portion being provided with an opening, different from said gas outlet opening, for removal of pre-separated particles, and

wherein the core, the housing and each pair of neighboring vanes define a path for passage of the gas mixture such that no particulate entrained by the gas is permitted to travel in a straight line from a plane through the first end of the core to a plane through the second end of the core.

2. The air cleaning system of claim 1, wherein the fire protection system further comprises one component selected from the group consisting of:

(i) a particle feeder for feeding particles into the air cleaning system;

(ii) a fire detection system; and

(iii) a fire extinguishing system for extinguishing any fires inside the air cleaning system.

3. The air cleaning system of claim 1, wherein the spark arrestor comprises at least one of:

(i) means for minimizing contaminant build-up;

(ii) means for monitoring the overall operation of the spark arrestor;

(iii) means for monitoring contaminant build-up; and

(iv) means for facilitating cleaning.

4. The air cleaning system of claim 2, wherein the fire protection system further comprises at least the particle feeder for feeding particles into the air cleaning system.

5. The air cleaning system of claim 4, wherein the particle feeder comprises at least one selected from the group consisting of:

(i) means for monitoring the presence of a supply of particles;

(ii) means for monitoring the operation of the particle feeder; and

(iii) means for preventing disruption of the feeding of particles into the air cleaning system.

6. The air cleaning system of claim 1, wherein the housing comprises a cylindrical air inlet which forms the gas inlet opening and which is attached to said first housing portion on a side opposite to the second housing portion, said housing further comprising a bracket which is located inside said cylindrical air inlet and which supports said core.

7. The air cleaning system of claim 1, wherein the first housing portion is attached to the second housing portion by means of a quick release attachment mechanism.

8. The air cleaning system of claim 1, wherein a conduit is attached to the second housing portion at the opening, and pre-separated particles are removed from the particle pre-separator via said conduit.

9. The air cleaning system of claim 8, having a collecting bin releasably attached to the conduit, so that pre-separated particles are collected in the collecting bin.

10. The air cleaning system of claim 9, wherein the collecting bin is attached to the conduit by means of a quick release attachment mechanism, said air cleaning system further comprising a valve unit arranged in said conduit between the opening and said collecting bin.

11. The air cleaning system of claim 1, in combination with a gas treatment system.

12. The combination of claim 11, further comprising a filter assembly downstream from the particle pre-separator, and a particle feeder located between the particle pre-separator and the filter assembly.

13. The combination of claim 12, wherein a gas flowing through the gas treatment system comprises oil, and the particle feeder injects oil absorbing particles into the gas treatment system.

14. The combination of claim 13, wherein the oil absorbing particles comprise lime.

15. The air cleaning system of claim 1, wherein said core is a removable core that is connected to the housing by means of a quick release connection.

16. The air cleaning system of claim 1, wherein the vanes of said core at least partially abut the first housing portion.

17. The air cleaning system of claim 1, wherein said spark arrestor is provided with a hinged or rotatable service hatch to provide easy access to exposed surfaces of the core.

18. The air cleaning system of claim 17, wherein the core is rotatable around its longitudinal axis so that all vanes can be accessed from one single service hatch.

19. The air cleaning system of claim 1, wherein said plane through the first end of the core and said plane through the second end of the core are normal to a longitudinal axis of said core, and wherein the core and vanes are shaped and dimensioned so that particles entering the particle pre-separator of the spark arrestor at said gas inlet never have a straight line of flight to said gas outlet.

20. The air cleaning system of claim 3, wherein

(i) said means for minimizing contaminant build-up comprising at least one selected from the group consisting of:

a grease-cutting detergent-water spray unit that sprays water onto exposed spark arrestor surfaces, and

a dirt repellent coating on the exposed surfaces of the spark arrestor;

(ii) said means for monitoring the overall operation of the spark arrestor comprising a spark sensor placed immediately downstream of the spark arrestor and connected to circuitry for triggering an optical signal or audible alarm, wherein the spark sensor is wired so as to cause a controller to switch off an exhaust fan of the gas treatment system;

(iii) said means for monitoring contaminant build-up comprising at least one selected from the group consisting of;

one or more inspection windows within the spark arrestor that allow visual inspection of an exposed surface of the spark arrestor, with a light source mounted inside the spark arrestor to aid the visual inspection,

one or more light sources embedded in an exposed surface of the spark arrestor and one or more sensors placed inside the spark arrestor to receive light emitted by said one or more light sources, wherein an decreasing amount of light received by the one or more light sensors is indicative of fouling build-up on the one or more light sources,

a dip stick placed in an area of the spark arrestor receiving representative amounts of contaminants, wherein a visual change in color of the dip stick visually is indicative of fouling build-up on the dip stick,

two electrodes arranged in close proximity of each other on an exposed surface of the spark arrestor, wherein an increase in conductivity to an conductivity above that of air is indicative of fouling build-up on the exposed surface, and

a vibrating fork level switch or a piezo switch adapted for sensing damping or frequency drift of vibration resulting from surface fouling;

and

(iv) said means for facilitating cleaning comprising at least one of the group consisting of;

a non-stick coating on an exposed surface of the spark arrestor,

an access service hatch provided on the spark arrestor, with the core being rotatable so that all vanes can be accessed from the access service hatch, and

a dust collector with a level detector adapted for providing a warning signal if the dust collector needs to be emptied or replaced.