Fluid control manifold for membrane filtration system

• US 9,630,147 B2
• Filed: 11/10/2014
• Issued: 04/25/2017
• Est. Priority Date: 09/24/2010
• Status: Active Grant

• Current Assignee: Evoqua Water Technologies LLC
• Original Assignee: Evoqua Water Technologies LLC
• Inventors: Collignon, Michael, Biltoft, Bruce Gregory
• Primary Examiner(s): FORTUNA, ANA M
• Application Number:
  US14/537,576
• Publication Number:
  US 20150122715A1
• Time in Patent Office: 897 Days
• CPC Class Codes: B01D 2313/105 Supply manifolds
• CPC Class Codes: B01D 2313/125 Discharge manifolds
• CPC Class Codes: B01D 2313/21 Specific headers, end caps
• CPC Class Codes: B01D 2313/26 Specific gas distributors or gas intakes
• CPC Class Codes: B01D 2313/54 Modularity of membrane module elements
• CPC Class Codes: B01D 2317/04 Elements in parallel
• CPC Class Codes: B01D 2317/06 Use of membrane modules of the same kind
• CPC Class Codes: B01D 2321/185 Aeration
• CPC Class Codes: B01D 63/034 Lumen open in more than two directions
• CPC Class Codes: B01D 63/046 in separate housings
• CPC Class Codes: B01D 65/02 Membrane cleaning or sterilisation ; Membrane regeneration
• CPC Class Codes: Y10T 137/0391 Affecting flow by the addition of material or energy
• CPC Class Codes: Y10T 137/8593 Systems

Abstract

Disclosed herein are apparatus and methods for filtering a fluid including a filter module assembly coupled to a manifold. The manifold may include a manifold inlet in fluid communication with a source of feed liquid, an outlet in fluid communication with header of the filter module assembly, a fluid passageway in fluid communication with the manifold inlet, a source of gas, and the outlet, a second fluid passageway in fluid communication with the header and the first fluid passageway and a second manifold outlet vertically displaced from the first manifold outlet and in fluid communication between the first fluid passageway and the second fluid passageway.

Claims

1. A modular filtration system comprising:

a filtration module including;

a chamber having a feed inlet and a filtrate outlet;

a plurality of hollow fiber membranes disposed in the chamber dividing the chamber into a feed side corresponding to an exterior of the plurality of hollow fiber membranes and in fluid communication with the feed inlet, and a filtrate side corresponding to an interior of the plurality of hollow fiber membranes and in fluid communication with the filtrate outlet;

a first header in fluid communication with the plurality of hollow fiber membranes; and

a first manifold including;

a manifold inlet in fluid communication with a source of feed liquid;

a first manifold outlet in fluid communication with the first header;

a first fluid passageway in fluid communication with the manifold inlet, a source of gas, the first manifold outlet, and the exterior of the plurality of hollow fiber membranes;

a second fluid passageway in fluid communication with the first header, the first fluid passageway, and the exterior of the plurality of hollow fiber membranes, the second fluid passageway configured to deliver gas to the feed side of the chamber; and

a second manifold outlet vertically displaced from the first manifold outlet and in fluid communication between the first fluid passageway and the second fluid passageway.

2. The modular filtration system of claim 1, wherein the first header includes:

a first feed passageway in fluid communication with the first manifold outlet and extending through the first header, the first feed passageway having a feed inlet, a feed outlet, and a discharge port in fluid communication with the exterior of the plurality of hollow fiber membranes disposed in the chamber; and

a first gas distribution passageway in fluid communication with the second manifold outlet and extending through the first header and positioned within the first feed passageway, the first gas distribution passageway having a receiving port, a gas outlet, and one or more openings in fluid communication with the first feed passageway.

3. The modular filtration system of claim 2, wherein the first header further includes:

a first filtrate passageway extending through the first header and positioned within the first feed passageway, the first filtrate passageway having a receiving port in fluid communication with the interior of the plurality of hollow fiber membranes, and a filtrate outlet.

4. The modular filtration system of claim 3, further comprising at least one additional manifold disposed adjacent the first manifold and having an inlet in fluid communication with the first fluid passageway.

5. The modular filtration system of claim 4, wherein the filtration module is a first filtration module and the modular filtration system further comprises a second filtration module disposed adjacent the first filtration module, the second filtration module comprising a second header disposed adjacent to the first header of the first filtration module and having a filtrate passageway in fluid communication with the filtrate outlet of the first filtrate passageway and in fluid communication with interiors of hollow fiber membranes disposed in a chamber of the second filtration module.

6. The modular filtration system of claim 5, wherein the gas outlet of the first gas distribution passageway is in fluid communication with an inlet of a gas distribution passageway of the second header.

7. The modular filtration system of claim 6, wherein the feed outlet of the first feed passageway is in fluid communication with an inlet of a feed passageway of the second header.

8. The modular filtration system of claim 4, wherein each of the first manifold and the at least one additional manifold has a first planar end face and a second planar end face disposed opposite the first planar end face, the first planar end face including the manifold inlet, and having an annular recess configured to receive an O-ring, and the second planar end face including a bevelled annular projection adapted to engage an O-ring such that the annular recess of the first planar end face of the first manifold is configured to receive an O-ring positioned in the beveled annular projection of the second planar end face of the at least one additional manifold.

9. The modular filtration system of claim 1, further comprising a T-piece device connected to the first manifold, the T-piece device configured to provide the source of feed liquid and the source of gas.