Apparatus for delivering drill pipe to a drill rig

• US 9,631,443 B2
• Filed: 02/22/2013
• Issued: 04/25/2017
• Est. Priority Date: 02/22/2012
• Status: Active Grant

• Current Assignee: CO-AX Technology, Inc.
• Original Assignee: CO-AX Technology, Inc.
• Inventors: Folk, Robert
• Primary Examiner(s): Fuller, Robert E
• Assistant Examiner(s): MACDONALD, STEVEN A
• Application Number:
  US14/380,278
• Publication Number:
  US 20150008038A1
• Time in Patent Office: 1,523 Days
• CPC Class Codes: E21B 19/155 Handling between horizontal and vertical position

Abstract

An apparatus for delivering drill pipe has a support frame, a catwalk platform, and a slide platform that are pivotally connected together. A drill pipe rack, a chain drive, and a kicker direct the drill pipe to and from the catwalk platform. A hydraulically actuated piston lifts the catwalk platform and slide platform into alignment to create a single inclined delivery platform extending from the ground to the rig floor. A powered means lifts or lowers the drill pipe along the delivery platform.

Claims

1. An apparatus for delivering a tubular to a drill rig, the apparatus comprising:

(a) a support frame having a horizontal ground section and a pivotally connected rig section;

(b) a catwalk platform having a first end pivotally connected to one end of the ground section, and a second end;

(c) a slide platform having a first end pivotally connected to the second end of the catwalk platform, and a second end pivotally and translationally connected to one end of the rig section;

(d) a skate or conveyor for moving the tubular along a path along the catwalk platform and the slide platform; and

(e) a piston assembly connected to either the catwalk platform or the slide platform, or both, to pivot the catwalk platform and the slide platform between a loading configuration and a delivery configuration;

wherein in the loading configuration, the catwalk platform is substantially horizontal and the slide platform is vertically inclined from the first end of the slide platform to the second end of the slide platform; and

wherein in the delivery configuration, the catwalk platform and the slide platform are in substantially coplanar alignment to define a single delivery platform from the first end of the catwalk platform to the second end of the slide platform.

2. The apparatus of claim 1 wherein the catwalk platform comprises a first segment and a second segment, wherein the first segment comprises the first end of the catwalk platform, the second segment comprises the second end of the catwalk platform, and the first segment and the second segment are releasably connected at a point on the catwalk platform intermediate to the first end and the second end of the catwalk platform.

3. The apparatus of claim 1 wherein the skate or conveyor comprises a powered skate.

4. The apparatus of claim 1 wherein the skate or conveyor comprises a conveyor belt or conveyor chain.

5. The apparatus of claim 1 further comprising an extension platform that telescopically extends from the delivery platform away from the ground end.

6. The apparatus of claim 1 wherein the rig section may be pivoted into a transportation configuration in which the ground section and the rig section are folded against each other.

7. The apparatus of claim 6 wherein in the transportation configuration, the ground section, the rig section, the catwalk platform and the slide platform are folded against each other.

8. The apparatus of claim 1 further comprising a rack pivotally connected to the support frame for moving to the rack from a transportation configuration in which the rack is folded against the support frame to the loading configuration in which the rack extends outwardly from the catwalk platform.

9. The apparatus of claim 8 further comprising an extendible leg attached to the rack, wherein the extension of the leg varies the inclination of the rack relative to the catwalk platform.

10. The apparatus of claim 1 further comprising a conveyor to selectively laterally transport the tubular along the catwalk platform either to or away from the path.

11. The apparatus of claim 10 wherein the conveyor comprises a chain drive.

12. The apparatus of claim 10, wherein the catwalk platform is adapted to hold a plurality of tubulars.

13. The apparatus of claim 12, wherein the plurality of tubulars comprises between 2 and 11 tubulars.

14. The apparatus of claim 13, wherein the plurality of tubulars comprises between 5 and 11 tubulars.

15. The apparatus of claim 1 further comprising an indexer to selectively laterally transport the tubular either to or away from the path.

16. The apparatus of claim 1 further comprising a hydraulically actuated kicker positioned to selectively prevent the tubular from entering the path or to kick the tubular out of the path, or both.

17. The apparatus of claim 1 further comprising a removable basket engaged by the skate or conveyor to, when the apparatus is the delivery configuration, travel along the delivery platform.

18. The apparatus of claim 1 wherein the piston assembly comprises a hydraulic cylinder.

19. The apparatus of claim 18 wherein the hydraulic cylinder is disposed between the ground section and the catwalk platform, substantially parallel to both when the apparatus is in the loading configuration.

20. The apparatus of claim 1, further comprising side safety railings extending between the first end and the second end of the slide platform.

21. The apparatus of claim 1, further comprising side safety railings extending between the first end and the second end of the catwalk platform.

22. The apparatus of claim 21, wherein the side safety railings provide a horizontally open gap, at an upper surface of the catwalk platform, adapted to allow a tubular to pass though the side safety railings.

23. The apparatus of claim 1, further comprising safety pins positioned along the periphery of an upper surface of the catwalk platform, the safety pins moveable between a horizontal position in the loading configuration and a vertical position in the delivery configuration.