Impact sensing during jarring operations

• US 9,631,446 B2
• Filed: 03/05/2015
• Issued: 04/25/2017
• Est. Priority Date: 06/26/2013
• Status: Active Grant

• Current Assignee: Impact Selector International, Llc
• Original Assignee: Impact Selector International, Llc
• Inventors: Hradecky, Jason Allen
• Primary Examiner(s): Thompson, Kenneth L
• Assistant Examiner(s): Carroll, David
• Application Number:
  US14/639,485
• Publication Number:
  US 20150176357A1
• Time in Patent Office: 782 Days
• Field of Search: 166178
• CPC Class Codes: E21B 31/107 using impact means for releasing stuck parts, e.g. jars

Abstract

A jarring tool operable for coupling within and generating an impact imparted to a downhole tool string. The jarring tool includes an upper housing, a lower housing, and a shaft coupled with the lower housing and extending into the upper housing. The upper housing moves axially relative to the lower housing along the shaft. The jarring tool also includes an accelerometer for detecting acceleration caused by an impact generated by movement of the upper housing away from the lower housing until corresponding impact features of the upper and lower housings collide.

Claims

1. An apparatus, comprising:

a jarring tool operable for coupling within and generating an impact imparted to a downhole tool string, wherein the jarring tool comprises;

an upper housing comprising a first bore extending longitudinally therethrough;

a lower housing comprising a second bore extending longitudinally therethrough;

a shaft coupled with the lower housing and extending into the first bore of the upper housing, wherein the upper housing moves axially relative to the lower housing along the shaft;

a sensor system disposed within the second bore of the lower housing and comprising an accelerometer for detecting acceleration caused by an impact generated by movement of the upper housing away from the lower housing until corresponding impact features of the upper and lower housings collide; and

a chassis disposed within the second bore of the lower housing, wherein the chassis comprises a curved outer surface contacting a cooperatively curved inner surface of the second bore, wherein the accelerometer is coupled to the chassis, and wherein the lower housing comprises a shoulder extending radially into the second bore and contacting the chassis to maintain an axial position of the chassis within the lower housing.

2. The apparatus of claim 1 wherein the accelerometer generates an output signal indicative of the acceleration of the lower housing caused by the impact.

3. The apparatus of claim 2 wherein the sensor system further comprises:

a processor for processing the output signal;

a memory for storing the output signal; and

an electrical energy source for powering the accelerometer, the processor, and the memory.

4. The apparatus of claim 1 wherein the jarring tool comprises no more than two interfaces for incorporation into the downhole tool string.

5. The apparatus of claim 4 wherein the no more than two interfaces comprise:

an upper interface at an upper end of the upper housing, wherein the upper interface comprises upper mechanical fastening means operable for coupling with an upper portion of the downhole tool string; and

a lower interface at a lower end of the lower housing, wherein the lower interface comprises lower mechanical fastening means operable for coupling with a lower portion of the downhole tool string.

6. The apparatus of claim 5 wherein:

the upper interface further comprises an upper electrical connector electrically connected with at least one component of the sensor system, wherein the upper electrical connector is operable for electrically connecting the jarring tool with the upper portion of the downhole tool string; and

the lower interface further comprises a lower electrical connector operable for electrically connecting the jarring tool with the lower portion of the downhole tool string.

7. The apparatus of claim 6 wherein the jarring tool further comprises one or more electrical conductors extending through the first and second bores and electrically connecting the upper and lower electrical connectors.

8. The apparatus of claim 1 wherein the chassis comprises a cavity containing an electrical energy source electrically connected with at least one component of the sensor system.

9. The apparatus of claim 1 wherein the jarring tool further comprises a detector for detecting a quality of an operating environment of the jarring tool affecting the acceleration detected utilizing the accelerometer.

10. The apparatus of claim 9 wherein the detector is a temperature sensor.

11. A method, comprising:

conveying a downhole tool string within a wellbore, wherein the downhole tool string comprises a jarring tool comprising;

an upper housing connected to an upper portion of the downhole tool string;

a lower housing connected to a lower portion of the downhole tool string;

a shaft coupled to the lower housing and extending into the upper housing;

an accelerometer disposed within the lower housing; and

a memory device disposed within the lower housing;

applying tension to the downhole tool string to trigger the jarring tool to impart an impact to the downhole tool string;

detecting acceleration with the accelerometer during the impact; and

storing impact acceleration data generated by the accelerometer on the memory device.

12. The method of claim 11 wherein triggering the jarring tool to impart the impact to the downhole tool string causes the upper housing to move relative to the lower housing along the shaft until corresponding impact features of the upper and lower housings collide to generate the impact imparted to the downhole tool string.

13. The method of claim 11 further comprising:

electrically connecting a surface memory device with the jarring tool; and

storing the impact acceleration data on the surface memory device.

14. The method of claim 13 wherein electrically connecting the surface memory device with the jarring tool is via one or more electrical conductors extending between the jarring tool and the surface memory device.

15. The method of claim 11 wherein the tension is a first tension and the impact is a first impact, and wherein the method further comprises:

comparing the detected acceleration to a predetermined level of acceleration that a component of the lower portion of the downhole tool string can operationally withstand; and

based on the comparison, applying one of the first tension and a second tension to the downhole tool string to trigger the jarring tool to impart a second impact to the downhole tool string, wherein the second tension is greater than the first tension.

16. An apparatus, comprising:

a jarring tool for coupling between upper and lower portions of a downhole tool string, the jarring tool comprising;

an impact-generating section comprising;

an upper housing connected to the upper portion of the downhole tool string;

a lower housing connected to the lower portion of the downhole tool string; and

a shaft coupled to the lower housing and extending into the upper housing, wherein, upon sufficient tension being applied across the downhole tool string, the upper housing moves relative to the lower housing along the shaft until corresponding impact features of the upper and lower housings collide and generate an impact imparted to the downhole tool string; and

an impact-sensing section contained within a central bore of the lower housing, wherein the impact-sensing section comprises;

a chassis disposed within the central bore, wherein the chassis contacts a shoulder protruding into the central bore to maintain an axial position of the chassis within the central bore;

an accelerometer coupled with the chassis for generating an output signal indicative of acceleration caused by the impact;

a processor carried with the chassis for processing the output signal; and

a memory device carried with the chassis for storing the output signal or data generated by the processor.

17. The apparatus of claim 16 wherein the chassis comprises:

a longitudinal channel adapted for receiving an electrical conductor extending through the central bore;

a support member having a first curved outer surface contacting a curved inner surface of the central bore;

a receptacle portion having a second curved outer surface contacting the curved inner surface of the central bore; and

a substantially planar surface between the support member and the receptacle portion.

18. The apparatus of claim 17 wherein the impact-sensing section further comprises a battery retained within the receptacle portion, wherein the battery is electrically connected with at least one of the accelerometer, the processor, and the memory device.

19. The apparatus of claim 18 wherein the impact-sensing section further comprises an electronics board coupled to the substantially planar surface, wherein the processor and the memory device are coupled with the electronics board.

20. The apparatus of claim 19 further comprising:

an upper electrical connector disposed within the upper housing and electrically connected to the upper portion of the downhole tool string;

a lower electrical connector disposed within the lower housing and electrically connected to the lower portion of the downhole tool string; and

one or more electrical conductors electrically connecting the upper and lower electrical connectors.

21. An apparatus, comprising:

a jarring tool operable for coupling within and generating an impact imparted to a downhole tool string, wherein the jarring tool comprises;

an upper housing comprising a first bore extending longitudinally therethrough;

a lower housing comprising a second bore extending longitudinally therethrough;

a shaft coupled with the lower housing and extending into the first bore of the upper housing, wherein the upper housing moves axially relative to the lower housing along the shaft;

a sensor system disposed within the second bore of the lower housing and comprising an accelerometer for detecting acceleration caused by an impact generated by movement of the upper housing away from the lower housing until corresponding impact features of the upper and lower housings collide; and

a chassis disposed within the second bore of the lower housing, wherein the chassis comprises a curved outer surface contacting a cooperatively curved inner surface of the second bore, wherein the accelerometer is coupled to the chassis, and wherein the chassis comprises a cavity containing an electrical energy source electrically connected with at least one component of the sensor system.