Method of controlling a robotic work station, as a function of synchronization states, and a corresponding robotic work station

• US 9,632,493 B2
• Filed: 01/30/2007
• Issued: 04/25/2017
• Est. Priority Date: 01/31/2006
• Status: Active Grant

• Current Assignee: Abb France (ABB Ltd.)
• Original Assignee: Abb France (ABB Ltd.)
• Inventors: Negre, Bernard
• Primary Examiner(s): VON BUHR, MARIA N
• Application Number:
  US12/162,495
• Publication Number:
  US 20090018690A1
• Time in Patent Office: 3,738 Days
• Field of Search: 700 17- 20, 700 23, 700 27, 700 28, 700 83- 87, 700159, 700160, 700180, 700245, 700247-250, 700257, 700264, 219136, 219137 R, 713 1, 713 2, 713100
• CPC Class Codes: G05B 19/0426 Programming the control sequence
• CPC Class Codes: G05B 2219/23293 Automated assembly of machine control software, reusable software components

Abstract

The invention relates to a method of driving a workstation (1) comprising operational units (2, 3) linked to a drive automaton (7) executing a drive program, the drive program comprising for each operational unit at least one sub-part defining a plurality of strings of actions as a function of synchronization states, the drive method comprising a phase of configuration and a phase of execution of the drive program, the configuration phase comprising the steps of selecting the units to be implemented, of parametrizing the corresponding sub-parts by selecting the string of actions to be carried out and the associated synchronization states, the execution phase comprising the step of executing the drive program thus configured. The subject matter of the invention is also a workstation allowing the implementation of this method.

Claims

1. A method of controlling at least one work station comprising operational units arranged to act on the same workpiece, the operational units comprising at least one welding robot and one operational unit that is not a welding robot, the operational units being connected to a single controller executing a control program, the control program including, for each operational unit, at least one sub-portion that defines a plurality of different sequences of actions onto the same workpiece as a function of synchronization states, the control method comprising after the control program was compiled:

a configuration stage and an execution stage for the control program,

the configuration stage comprising the steps of

i) selecting the operational units to be operated,

ii) for each operational unit, setting parameter values in the corresponding sub-portions by selecting the sequence of actions to be performed and, when necessary, the associated synchronization states, the configuration stage enabling sequences of actions by the operational units to be interleaved in such a manner as to enable the operational units to work together on the same workpiece,

with the execution stage comprising the step of the single controller executing the control program as configured in this way.

2. The method according to claim 1, wherein the configuration stage is implemented by a computer routine for modifying parameters of the control program, which routine is arranged to display a screen for inputting parameter values.

3. The method according to claim 2, wherein the input screen includes at least one multiple-choice context menu.

4. The method according to claim 3, wherein the input screen is displayed on a touch-sensitive display.

5. A method according to claim 2, wherein the configuration step is implemented on the controller.

6. The method according to claim 1, wherein the configuration step is implemented by loading a computer file in a memory of the controller from a computer unit external to the work station.

7. The method according to claim 1, wherein the control program is arranged, during the execution stage, displays on a screen of a touch sensitive-display at least one of the actions that have been accomplished and actions that are in a process of being accomplished.

8. A work station comprising operational units arranged to act on the same workpiece comprising at least one welding robot and one operational unit that is not a welding robot, the operational units being connected to a single controller controlled by a control program compiled, wherein the control program includes, for each operational unit, at least one sub-portion of a plurality of different sequences of actions onto the same workpiece and means for setting parameters values of the sub-portions to interleave the sequences of actions by the operational units in such a manner as to enable the operational units to work together on the same workpiece, the single controller executing the control program.

9. The work station according to claim 8, wherein the controller is associated with an I/O device arranged to enable the parameters of the control program to be modified.

10. The work station according to claim 8, wherein an I/O device comprises a screen.

11. The work station according to claim 10, wherein the screen is a touch-sensitive screen.

12. The work station according to claim 10, wherein the program enables windows to be displayed on the screen giving access to information about the operational units.

13. The work station according to claim 12, wherein the information comprises information of the operational units and an associated state thereon for which a change-of-state is expected being identified.

14. The work station according to claim 12, wherein the information comprises error messages.

15. The work station according to claim 12, wherein the information comprises operational unit states.

16. The work station according to claim 12, wherein the information relates to performance of the work station.

17. The work station according to claim 8, wherein the operational units incorporate control cabinets connected to a computer network.

18. A work station according to claim 17, wherein the program is arranged to provide access to information stored in the control cabinets.

19. The work station according to claim 9, wherein the I/O device is removable.

20. The work station according to claim 8, wherein the operational units comprise a welding robot, and a workpiece handling robot.

21. A computer readable memory with a control program stored thereon, the control program executed by a computer unit of a single controller of a robotic work station to perform the method of:

defining a plurality of different sequences of actions onto a same workpiece as a function of synchronization states for each of a plurality of operational units of the robotic work station that include at least one welding robot and one operational unit that is not a welding robot;

selecting each of the plurality of operational units of the robotic work station to be operated;

setting parameters values for each of the plurality of operational units of the robotic work station for each action to perform the sequence actions and synchronization states, wherein the control program includes, for each operational unit, at least one sub-portion of a plurality of different sequences of actions onto the same workpiece, and the setting parameters values of the sub-portions enabling sequences of actions by the operational units to be interleaved in such a manner as to enable the operational units to work together on the same workpiece; and

driving each of the plurality of operational units of the robotic work station in correspondence to the parameter values.