Single stage rectification and regulation for wireless charging systems

• US 9,634,514 B2
• Filed: 05/30/2014
• Issued: 04/25/2017
• Est. Priority Date: 05/30/2014
• Status: Active Grant

• Current Assignee: Infineon Technologies Austria Ag (Infineon Technologies AG)
• Original Assignee: Infineon Technologies Austria Ag (Infineon Technologies AG)
• Inventors: Tschirhart, Darryl
• Primary Examiner(s): Alam, Mohammed
• Application Number:
  US14/292,148
• Publication Number:
  US 20150349573A1
• Time in Patent Office: 1,061 Days
• Field of Search: 320108
• CPC Class Codes: H02J 50/12 of the resonant type
• CPC Class Codes: H02J 7/007 Regulation of charging or discharging current or voltage
• CPC Class Codes: H02J 7/04 Regulation of charging current or voltage

Abstract

A rectification and regulation circuit for a wireless power receiver includes a coil, a full-wave rectifier circuit and a control unit. The full-wave rectifier has a first pair of controllable rectifiers including a first transistor connected to a first terminal of the coil and a second transistor connected to a second terminal of the coil. The control unit is operable to control switching of the transistors of the full-wave rectifier so that the full-wave rectifier (a) generates a rectified output for charging a battery of the wireless power receiver by rectifying current through the coil or voltage across the coil and (b) regulates the rectified output.

Claims

1. A rectification and regulation circuit for a wireless power receiver, the rectification and regulation circuit comprising:

a coil physically separate from a primary coil of a power transmitter, such that magnetic coupling between the coil and the primary coil varies as a function of the physical proximity of the two coils;

a full-wave rectifier physically separate from the power transmitter and having a first pair of controllable rectifiers comprising a first transistor connected to the first terminal of the coil and a second transistor connected to the second terminal of the coil; and

a control unit physically separate from the power transmitter and operable to control switching of the transistors of the full-wave rectifier so that the full-wave rectifier (a) generates a rectified output for charging a battery of the wireless power receiver by rectifying current through the coil or voltage across the coil and (b) regulates the rectified output independent of any regulation done at the power transmitter.

2. The rectification and regulation circuit of claim 1, wherein the full-wave rectifier has a second pair of controllable rectifiers comprising a third transistor connected to the second terminal of the coil and a fourth transistor connected to the first terminal of the coil.

3. The rectification and regulation circuit of claim 2, wherein the control unit is operable to control switching of the first and third transistors based on a trailing-edge PWM (pulse width modulation) signal synced to a resonant current or voltage waveform for the coil and control switching of the second and fourth transistors based on a leading-edge PWM signal synced to the resonant waveform, the trailing-edge PWM signal and the leading-edge PWM signal each going to zero at zero-crossing points of the resonant waveform.

4. The rectification and regulation circuit of claim 3, wherein the control unit is operable to turn off the first transistor if the first transistor is on or turn off the third transistor if the third transistor is on responsive to the trailing-edge PWM signal rising above an error signal, and wherein the control unit is operable to turn on the second transistor if the second transistor is off or turn on the fourth transistor if the fourth transistor is off responsive to the leading-edge PWM signal falling below the error signal.

5. The rectification and regulation circuit of claim 2, wherein the control unit is operable to control switching of the transistors of each pair of controllable rectifiers in a complimentary manner with 50% duty cycle to rectify the current through the coil or the voltage across the coil, and wherein the control unit is operable to introduce a phase shift between the pairs of controllable rectifiers to regulate the rectified output.

6. The rectification and regulation circuit of claim 5, wherein the control unit is operable to use trailing-edge modulation or leading-edge modulation for further controlling switching of the second and third transistors to introduce the phase shift between the pairs of controllable rectifiers.

7. The rectification and regulation circuit of claim 5, wherein the control unit is operable to use trailing-edge modulation for further controlling switching of the first and fourth transistors and leading-edge modulation for further controlling switching of the second and third transistors to introduce the phase shift between the pairs of controllable rectifiers.

8. The rectification and regulation circuit of claim 1, wherein the full-wave rectifier has only the first pair of controllable rectifiers and a center tap between the first and second terminals of the coil.

9. The rectification and regulation circuit of claim 8, wherein the control unit is operable to control switching of the first transistor based on a trailing-edge PWM (pulse width modulation) signal synced to a resonant current or voltage waveform for the coil and control switching of the second transistor based on a leading-edge PWM signal synced to the resonant waveform, the trailing-edge PWM signal and the leading-edge PWM signal each going to zero at zero-crossing points of the resonant waveform.

10. The rectification and regulation circuit of claim 9, wherein the control unit is operable to turn off the first transistor if the first transistor is on responsive to the trailing-edge PWM signal rising above an error signal, and wherein the control unit is operable to turn on the second transistor if the first and second transistors are off responsive to the leading-edge PWM signal falling below the error signal.

21. The rectification and regulation circuit of claim 1, wherein the control unit is operable to generate one or more modulation signals synchronized to a zero-crossing of the coil voltage or current, wherein a modulator cycle equals half the cycle of the coil voltage or current, and wherein the control unit is operable to sense an output signal and control switching of the transistors of the full-wave rectifier at least once per modulator cycle.

22. The rectification and regulation circuit of claim 1, wherein the control unit is operable to switch one or more of the transistors of the full-wave rectifier every modulator cycle during steady-state, wherein the modulator cycle equals half the cycle of the coil voltage or current, and wherein each transistor of the full-wave rectifier conducts at most half a period per modulator cycle during steady-state.

23. The rectification and regulation circuit of claim 2, wherein the control unit is operable to synchronize turn-on or turn-off of the transistors of the full-wave rectifier with the coil voltage or current, and turn-off if the corresponding transistor was on, or turn-on if the corresponding transistor was off in response to a comparison of a compensator signal with a modulator signal.

24. The rectification and regulation circuit of claim 5, wherein the control unit is operable to switch one or more rectifier pairs of the full-wave rectifier in response to a comparison of a compensator signal with a modulator signal.

11. A method of rectification and regulation for a wireless power receiver using a circuit including a full-wave rectifier having a first pair of controllable rectifiers comprising a first transistor connected to a first terminal of a coil and a second transistor connected to a second terminal of the coil, the coil and the full-wave rectifier being physically separate from a primary coil of a power transmitter, the method comprising:

mutual-inductively coupling the coil of the wireless power receiver to the primary coil of the power transmitter such that such that magnetic coupling between the coil and the primary coil varies as a function of the physical proximity of the two coils;

switching the transistors of the full-wave rectifier so that the full-wave rectifier generates a rectified output for charging a battery of the wireless power receiver by rectifying current through the coil or voltage across the coil; and

switching the transistors of the full-wave rectifier to regulate the rectified output independent of any regulation done at the power transmitter.

12. The method of claim 11, wherein the full-wave rectifier has a second pair of controllable rectifiers comprising a third transistor connected to the second terminal of the coil and a fourth transistor connected to the first terminal of the coil.

13. The method of claim 12, further comprising:

switching the first and third transistors based on a trailing-edge PWM (pulse width modulation) signal synced to a resonant current or voltage waveform for the coil;

switching the second and fourth transistors based on a leading-edge PWM signal synced to the resonant waveform; and

setting the trailing-edge PWM signal and the leading-edge PWM signal to zero at zero-crossing points of the resonant waveform.

14. The method of claim 13, further comprising:

turning off the first transistor if the first transistor is on or turning off the third transistor if the third transistor is on responsive to the trailing-edge PWM signal rising above an error signal; and

turning on the second transistor if the second transistor is off or turning on the fourth transistor if the fourth transistor is off responsive to the leading-edge PWM signal falling below the error signal.

15. The method of claim 12, further comprising:

switching the transistors of each pair of controllable rectifiers in a complimentary manner with 50% duty cycle to rectify the current through the coil or the voltage across the coil; and

introducing a phase shift between the pairs of controllable rectifiers to regulate the rectified output.

16. The method of claim 15, further comprising:

further controlling switching of the second and third transistors using trailing-edge modulation or leading-edge modulation to introduce the phase shift between the pairs of controllable rectifiers.

17. The method of claim 15, further comprising:

further controlling switching of the first and fourth transistors using trailing-edge modulation and further controlling switching of the second and third transistors using leading-edge modulation to introduce the phase shift between the pairs of controllable rectifiers.

18. The method of claim 11, wherein the full-wave rectifier has only the first pair of controllable rectifiers and a center tap between the first and second terminals of the coil, the method further comprising:

switching the first transistor based on a trailing-edge PWM (pulse width modulation) signal synced to a resonant current or voltage waveform for the coil;

switching the second transistor based on a leading-edge PWM signal synced to the resonant waveform; and

setting the trailing-edge PWM signal and the leading-edge PWM signal each to zero at zero-crossing points of the resonant waveform.

19. The method of claim 18, further comprising:

turning off the first transistor if the first transistor is on responsive to the trailing-edge PWM signal rising above an error signal; and

turning on the second transistor if the first and second transistors are off responsive to the leading-edge PWM signal falling below the error signal.

20. A wireless power receiver, comprising:

a battery;

a filter connected to the battery;

a coil for charging the battery, the coil being physically separate from a primary coil of a power transmitter and configured such that magnetic coupling between the coil and the primary coil varies as a function of the physical proximity of the two coils;

a full-wave rectifier physically separate from the power transmitter and connecting the coil to the filter, the full-wave rectifier having a first pair of controllable rectifiers comprising a first transistor connected to the first terminal of the coil and a second transistor connected to the second terminal of the coil; and

a control unit physically separate from the power transmitter and operable to control switching of the transistors of the full-wave rectifier so that the full-wave rectifier (a) generates a rectified output for charging the battery by rectifying current through the coil or voltage across the coil and (b) regulates the rectified output independent of any regulation done at the power transmitter.