Field device with power over Ethernet

• US 9,634,858 B2
• Filed: 07/20/2006
• Issued: 04/25/2017
• Est. Priority Date: 07/20/2005
• Status: Active Grant

• Current Assignee: Rosemount Incorporated (Emerson Electric Company)
• Original Assignee: Rosemount Incorporated (Emerson Electric Company)
• Inventors: Reller, Troy M.
• Primary Examiner(s): Ferris, Derrick
• Assistant Examiner(s): Preval, Lionel
• Application Number:
  US11/489,931
• Publication Number:
  US 20070057783A1
• Time in Patent Office: 3,932 Days
• Field of Search: 370352, 370419, 370425, 713300, 713310, 710 11, 710305, 700282, 700 1, 700 19, 709250, 455 903, 702183
• CPC Class Codes: G05B 19/042 using digital processors G05B19/05 takes precedence
• CPC Class Codes: G05B 2219/25174 Ethernet
• CPC Class Codes: G05B 2219/25428 Field device
• CPC Class Codes: G05B 2219/31135 Fieldbus
• CPC Class Codes: G05B 2219/31145 Ethernet
• CPC Class Codes: H04L 12/40045 Details regarding the feeding of energy to the node from the bus
• CPC Class Codes: Y02P 90/02 Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]

Abstract

A field device that communicates in accordance with Ethernet signaling is provided. The field device is powered by virtue of its Ethernet connection. The field device preferably includes a feature board that includes an Ethernet network connection and a field device connection. The feature board is configured to power the field device with power received through the Ethernet network connection. The feature board interacts with the field device using a process industry standard communication protocol. A method of operating a field device is also provided.

Claims

1. A field device assembly comprising:

a field device including;

a transducer configured to couple to a process;

a housing;

field device circuitry operably coupled to the transducer and disposed within the housing; and

a terminal board including a field device connector configured to couple to a process communication loop to communicate information over and receive power from the process communication loop in accordance with a process industry standard protocol, wherein the information communicated over the process communication loop is information used to control a process variable using the transducer or information sent by the field device related to a process variable sensed by the transducer wherein the field device circuitry is powered with power received from the process communication loop;

a feature board coupled to the field device and disposed within the housing, the feature board including;

an Ethernet physical layer module coupled to an Ethernet connector;

an Ethernet power module coupled to the Ethernet connector and configured to power the field device with energy received through the Ethernet connector;

wherein the Ethernet physical layer module and the Ethernet power module are embodied upon the feature board;

a field device input/output (I/O) interface module configured to couple to the field device circuitry through the field device connector of the terminal board, communicate with the field device circuitry through the process communication loop, and provide power to the field device circuitry through the process communication loop using power provided from the Ethernet power module; and

a controller operably coupled to the field device input/output (I/O) interface module and to the Ethernet connector.

2. The field device assembly of claim 1, wherein the transducer is a sensor configured to sense the process variable.

3. The field device assembly of claim 1, wherein the transducer is an actuator.

4. The field device assembly of claim 1, wherein the field device circuitry is wholly powered by energy received from the feature board.

5. The field device assembly of claim 1, wherein the feature board includes a wireless communication module.

6. The field device assembly of claim 1 wherein the feature board is configured to receive configuration information which identifies a particular field device to which it is coupled from a plurality of different field devices.

7. The field device assembly of claim 6 wherein the configuration information is received through jumpers sets on the feature board.

8. The field device assembly of claim 6 wherein the configuration information is received through commands received by the feature board through an Ethernet network.

9. The field device assembly of claim 6 wherein the configuration information is received through an operator interface on the feature board.

10. The field device assembly of claim 1 wherein the feature board includes a memory which stores information about a plurality of field devices to which the feature board may be coupled.

11. The field device assembly of claim 10 wherein the controller determines how to interact with the field device based upon the information stored in the memory.

12. The field device assembly of claim 11, wherein the field device input/output (I/O) interface module includes a plurality of process industry communication protocol-specific modules.

13. The field device assembly of claim 1, wherein the field device input/output (I/O) module includes at least one process industry communication protocol-specific module.

14. The field device assembly of claim 13, wherein the process industry communication protocol module includes a 4-20 mA module.

15. The field device assembly of claim 13, wherein the process industry communication protocol-specific module communicates with the field device circuitry using a native protocol of the field device.

16. The field device assembly of claim 13, wherein the process industry communication protocol-specific module includes a Highway Addressable Remote Transducer HART®

module.

17. The field device assembly of claim 13, wherein the process industry communication protocol-specific module includes a FOUNDATION™

FIELDBUS module.

18. The field device assembly of claim 13, wherein the process industry communication protocol-specific module includes a Controller Area Network (CAN).

19. The field device assembly of claim 1 wherein the controller is configured to translate communications received from the field device for transmission by the Ethernet physical layer module.