Multi-layered structure

• US 9,636,026 B2
• Filed: 01/08/2016
• Issued: 05/02/2017
• Est. Priority Date: 07/03/2014
• Status: Active Grant

• Current Assignee: Heraeus Deutschland GmbH & Co. KG (Heraeus Holding GMBH)
• Original Assignee: Heraeus Deutschland GmbH & Co. KG (Heraeus Holding GMBH)
• Inventors: Hafiz, Jami A., Schibli, Stefan, Troetzschel, Jens
• Primary Examiner(s): Tran, Long K
• Assistant Examiner(s): Vuong, Thai T
• Application Number:
  US14/991,307
• Publication Number:
  US 20160120423A1
• Time in Patent Office: 480 Days
• Field of Search: 257676
• CPC Class Codes: A61B 2562/046 in a matrix array
• CPC Class Codes: A61B 2562/125 characterised by the manufacture of electrodes
• CPC Class Codes: A61B 5/24 Detecting, measuring or recording bioelectric or biomagnetic signals of the body or parts thereof
• CPC Class Codes: A61B 5/287 Holders for multiple electrodes, e.g. electrode catheters for electrophysiological study [EPS]
• CPC Class Codes: A61B 5/6846 specially adapted to be brought in contact with an internal body part, i.e. invasive
• CPC Class Codes: A61B 5/6851 Guide wires
• CPC Class Codes: A61M 2025/09108 Methods for making a guide wire
• CPC Class Codes: A61N 1/05 for implantation or insertion into the body, e.g. heart electrode A61N1/06 takes precedence
• CPC Class Codes: B21F 19/00 Metallic coating of wire by extruding B21C23/24; by soldering or welding, e.g. cladding or plating B23K; by other non-mechanical means C23; electroplating C25D
• CPC Class Codes: C08G 2261/1424 containing ether groups, including alkoxy
• CPC Class Codes: C08G 2261/3223 containing one or more sulfur atoms as the only heteroatom, e.g. thiophene
• CPC Class Codes: C08G 2261/51 Charge transport
• CPC Class Codes: C08G 2261/65 Electrical insulator
• CPC Class Codes: C08G 2261/70 Post-treatment
• CPC Class Codes: C08G 2261/79 doping
• CPC Class Codes: C08G 2261/90 Applications
• CPC Class Codes: H01B 1/127 comprising five-membered aromatic rings in the main chain, e.g. polypyrroles, polythiophenes
• CPC Class Codes: H01B 1/128 comprising six-membered aromatic rings in the main chain, e.g. polyanilines, polyphenylenes
• CPC Class Codes: H01B 3/307 Other macromolecular compounds
• CPC Class Codes: H01B 7/048 for implantation into a human or animal body, e.g. pacemaker leads
• CPC Class Codes: H10K 85/1135 : Polyethylene dioxythiophene [PEDOT]; Derivatives thereof

Abstract

One aspect relates to a layered structure with a substrate, a first layer over the substrate, and a second layer over the first layer. The substrate and the second layer are an electrically conductive material and the first layer is an insulating material or the substrate and the second layer are insulating material and the first layer is electrically conductive material. At least one of the first and second layers comprises an electrically conductive polymer.

Claims

1. A layered structure comprising:

a substrate;

a first layer over the substrate; and

a second layer over the first layer;

characterized in that the substrate and the second layer are an electrically conductive material and the first layer is an insulating material or the substrate and the second layer are insulating material and the first layer is electrically conductive material, wherein at least one of the first and second layers comprises an electrically conductive polymer, and wherein each of the first and second layers are one tenth of the thickness of the substrate such that the layered structure substantially maintains the size and configuration of the substrate;

wherein at least one of the first and second layers comprises electrically conductive Poly(3,4-ethylenedioxythiophene) poly(styrenesulfonate); and

wherein the substrate and the first and second layers are biocompatible such that the layered structure is configured for implantation into the human body.

2. The layered structure of claim 1, wherein the layered structure has a length defining first and second ends and wherein at least one of the first and second layers extends substantially the length of the layered structure and includes contact areas proximate to the first and second ends that are configured for attaching an electrically conducting contact.

3. The layered structure of claim 1, wherein the thickness of at least one of the first and second layers is in a range from 0.05 μ

m to 10 μ

m.

4. The layered structure of claim 1, wherein the substrate comprises one of a metal wire and metal insertion needle.

5. The layered structure of claim 1, wherein the substrate has a sheet resistance of less than 10 kΩ

.

6. A layered structure comprising:

a conductive substrate;

a first layer over the substrate, wherein the first layer comprises an insulating material and includes at least one access area; and

a contact area at least partially within the access area and in conductive contact with the substrate;

characterized in that the first layer has a thickness that is no more than one tenth of the thickness of the substrate such that the layered structure substantially maintains the size and configuration of the substrate and wherein the substrate, the first layer and the contact area are biocompatible such that layered structure is configured for implantation into the human body; and

wherein the contact area is an electrically conductive Poly(3,4-ethylenedioxythiophene) poly(styrenesulfonate) material; and

wherein the access area is a hole in the first layer having a diameter of less than 0.4 mm.

7. The layered structure of claim 6, wherein each of the first layer and the contact area are no more than one tenth the thickness of the substrate.

8. The layered structure of claim 6 characterized in that the thickness of the first layer is no more than one fiftieth of the thickness of the substrate.

9. A layered implanted medical device comprising:

a substrate including

a plurality of conductive layers and a plurality of insulating layers, at least some of the insulating layers insulating the conductive layers from each other;

wherein at least one insulating layer includes at least one access area; and

a face having a plurality of contact areas, each contact area in conductive contact with at least of the conductive layers via at least one access area;

wherein each of the conducting and insulating layers have a thickness that is no more than one tenth of the thickness of the substrate such that the layered implanted medical device substantially maintains the size and configuration of the substrate and wherein each of the plurality of conducting layers, insulating layers, and the face are biocompatible; and

wherein the contact area is an electrically conductive Poly(3,4-ethylenedioxythiophene) poly(styrenesulfonate) material.

10. The layered implanted medical device of claim 9, wherein the access area is a hole in the insulating layer having a diameter of less than 0.4 mm.

11. The layered implanted medical device of claim 9, wherein the conductive layer has a sheet resistance of less than 10 kΩ

.