Dual chamber passive retraction needle syringe

• US 9,636,469 B2
• Filed: 03/24/2014
• Issued: 05/02/2017
• Est. Priority Date: 07/22/2010
• Status: Active Grant

• Current Assignee: Becton, Dickinson & Co
• Original Assignee: Becton, Dickinson & Co
• Inventors: Zivkovic, Ivan, Cole, Russell
• Primary Examiner(s): Flick, Jason
• Application Number:
  US14/222,923
• Publication Number:
  US 20140288498A1
• Time in Patent Office: 1,135 Days
• Field of Search: 604187
• CPC Class Codes: A61M 2005/3227 the needle being retracted laterally outside the syringe barrel, e.g. with separate guideway
• CPC Class Codes: A61M 2005/3235 triggered by radial deflection of the anchoring parts between needle mount and syringe barrel or needle housing, e.g. spreading of needle mount retaining hooks having slanted surfaces by engagement with correspondingly shaped surfaces on the piston at the end of an injection stroke
• CPC Class Codes: A61M 5/31511 Piston or piston-rod constructions, e.g. connection of piston with piston-rod A61M5/5066 takes precedence
• CPC Class Codes: A61M 5/3234 Fully automatic needle retraction, i.e. in which triggering of the needle does not require a deliberate action by the user
• CPC Class Codes: A61M 5/3293 characterised by features of the needle hub
• CPC Class Codes: A61M 5/502 for blocking the piston
• CPC Class Codes: A61M 5/5066 Means for preventing re-use by disconnection of piston and piston-rod

Abstract

Embodiments of a retractable syringe assembly are provided that include a single syringe barrel configuration and dual syringe barrel configuration. In one or more embodiments, the assemblies include a barrel having a dividing wall to divide the chamber to define a fluid chamber having a first cross-sectional width for retaining fluid and a needle chamber for housing a needle hub assembly. The assemblies include a projection extending radially outwardly from the plunger rod to interact with a ramped portion of the dividing wall to cause the needle cannula to retract and be housed within the needle chamber.

Claims

1. A syringe assembly comprising:

a barrel comprising including an open proximal end, a distal end, a sidewall extending from the distal end and open proximal end defining a chamber having an inside surface, a dividing wall to divide the chamber to define a fluid chamber having a first cross-sectional width for retaining fluid and a needle chamber for housing a needle hub assembly, the dividing wall having a first aperture permitting fluid communication between the fluid chamber and the needle chamber;

a needle hub assembly disposed within the needle chamber, the needle hub assembly comprising a needle hub, a needle cannula attached to the needle hub in fluid communication with the first aperture, a second conduit that extends from an open end of the needle cannula to a second aperture of the needle chamber, the needle cannula biased to move in the proximal direction by a biasing element, the dividing wall including a supporting element that extends into the needle chamber to engage a needle hub and a ramped portion that extends into the fluid chamber, the supporting element applies a force in the distal direction to the needle hub so that the needle cannula extends beyond an open distal end of a retraction barrel in a first position; and

a plunger rod disposed within the fluid chamber comprising a distal end, a proximal end, a stopper disposed at the distal end of the plunger rod for forming a fluid-tight seal with the inside surface of the barrel, a plunger rod body extending from the distal end to the proximal end, and a projection extending radially outwardly from the plunger rod to interact with the ramped portion of the dividing wall and cause the needle cannula to retract and be housed within the needle chamber in a second position.

2. The syringe assembly of claim 1, wherein the supporting element in the first position provides a force on the needle hub in the distal direction that is greater than a force applied to the needle hub in the proximal direction by the biasing element.

3. The syringe assembly of claim 1, wherein the supporting element is a perpendicular tab that is disposed on the dividing wall.

4. The syringe assembly of claim 3, wherein the dividing wall includes an opening to permit the perpendicular tab to flex outwardly into the fluid chamber as the plunger rod interacts with the ramped portion of the dividing wall.

5. The syringe assembly of claim 3, wherein a portion of the dividing wall adjacent to the perpendicular tab also flexes inwardly to move the perpendicular tab.

6. The syringe assembly of claim 3, wherein the perpendicular tab holds the biasing element to maintain the needle hub assembly in the first position.

7. The syringe assembly of claim 3, wherein, upon application of a force in the proximal direction causes the perpendicular tab to move from the first position and allowing the biasing element to release the needle hub assembly and move the needle hub assembly to the second position.

8. The syringe assembly of claim 1, wherein the second conduit includes an opening to be aligned with the second aperture to permit fluid communication between the needle cannula and the fluid chamber.

9. A syringe assembly of claim 1, wherein the needle chamber has cross-sectional dimension that is less than the first cross-sectional dimension of the fluid chamber.

10. The syringe assembly of claim 1, wherein the inside surface of the fluid barrel includes a retaining ring adjacent said proximal end defining a second cross-sectional width that is less than the first cross-sectional width and the plunger rod body includes a flexible protrusion having a cross-sectional width greater than the cross-sectional width of the fluid barrel at the retaining ring.

11. The syringe assembly of claim 10, wherein the plunger rod body comprises a distal portion and a proximal portion, the protrusion disposed between the distal portion and the proximal portion.

12. The syringe assembly of claim 11, wherein the distal portion of the plunger rod body comprises a support member disposed proximally adjacent to the flexible protrusion and at least one frangible portion disposed proximally adjacent to the support member.

13. The syringe assembly of claim 12, wherein the distal end of the plunger rod includes a stopper-engaging portion and the stopper is attached to the stopper-engaging portion of the plunger rod, the stopper being distally and proximally movable relative to the stopper-engaging portion for a pre-selected axial distance such that when the distal end of the stopper is in contact with the distal wall of the barrel, the protrusion is permitted to advance distally past the rib in the barrel and lock the plunger rod in the barrel to prevent reuse of the syringe assembly.

14. The syringe barrel of claim 13, wherein contact between the stopper and the distal wall of the barrel causes the support element to disengage from the needle hub and the protrusion to advance distally past the rib in the barrel and lock the plunger rod in the barrel to prevent reuse of the syringe assembly.

15. The syringe assembly of claim 14, wherein application of a proximally directed force to the plunger, after the protrusion has advanced distally past the rib, causes the at least one frangible portion of the plunger rod to break.

16. The syringe assembly of claim 13, wherein application of a continuous proximally directed force on the plunger rod causes the stopper-engaging portion to disengage from the stopper.