Disposable needle cartridges having absorbing contaminant barriers

• US 9,636,491 B1
• Filed: 06/08/2016
• Issued: 05/02/2017
• Est. Priority Date: 06/08/2016
• Status: Active Grant

• Current Assignee: Crown Laboratories, Inc.
• Original Assignee: Eclipse Aesthetics LLC
• Inventors: O'Brien, III, Thomas Michael
• Primary Examiner(s): Bosques, Edelmira
• Application Number:
  US15/176,223
• Time in Patent Office: 328 Days
• Field of Search: 604173, 604117
• CPC Class Codes: A61M 2005/3117 Means preventing contamination of the medicament compartment of a syringe
• CPC Class Codes: A61M 2037/0023 Drug applicators using microneedles
• CPC Class Codes: A61M 37/0015 by using microneedles
• CPC Class Codes: A61M 5/3297 Needles arranged coaxially

Abstract

Disclosed herein are unique needle cartridges for use with transdermal microneedling devices, and prevent backflow of liquid(s) from the skin of a patient. One embodiment may comprise a base portion and a sleeve coupled to the base portion. The needle cartridge may also comprise a needle unit disposed at the distal end of the base portion and within the sleeve, wherein the needle unit comprises at least one needle ending therefrom. Also, the needle cartridge comprises a drive shaft disposed through the base portion and coupled to the needle unit, and configured to be driven reciprocally along a longitudinal axis of the base portion and thereby move the needle unit reciprocally such that the needles of the needle unit extend beyond and retract within the sleeve. Such needle cartridges would include an absorbing barrier disposed within the base portion to prevent the backflow of liquid(s) from the needle unit by absorbing such liquid(s).

Claims

1. A needle cartridge for use with a transdermal microneedling apparatus, the needle cartridge comprising:

a base portion having a proximal end proximate to the apparatus, and having a distal end opposite its proximal end;

a sleeve having a proximal end coupled to the distal end of the base portion, and having a distal end opposite its proximal end;

a needle unit disposed at the distal end of the base portion and within the sleeve, the needle unit comprising at least one needle extending therefrom towards the distal end of the sleeve;

a drive shaft disposed through the base portion and coupled to the needle unit, the drive shaft configured to be driven reciprocally along a longitudinal axis of the base portion by a drive system of the apparatus, and thereby move the needle unit reciprocally along the longitudinal axis of the base portion such that the at least one needle of the needle unit extends beyond and retracts within the distal end of the sleeve; and

an absorbing barrier disposed within the base portion and configured to prevent the backflow of liquid from the needle unit through the base portion during use of the apparatus, wherein the absorbing barrier comprises at least one absorbing member having an outer dimension in contact with an interior surface of the base portion.

2. A needle cartridge in accordance with claim 1, wherein the sleeve is a depth adjustment sleeve movable with respect to the base portion in order to adjust a maximum distance the at least one needle extends beyond the distal end of the sleeve.

3. A needle cartridge in accordance with claim 2, wherein the depth adjustment sleeve is rotationally coupled to the base portion using threads.

4. A needle cartridge in accordance with claim 2, wherein the base portion further comprises graduations disposed thereon such that the proximal end of the sleeve aligns with the graduations to indicate a maximum distance the at least one needle will extend beyond the distal end of the sleeve.

5. A needle cartridge in accordance with claim 1, wherein the at least one absorbing member further comprises an inner dimension in contact with the drive shaft.

6. A needle cartridge in accordance with claim 1, wherein the at least one absorbing member further comprises a surface in contact with a base of the needle unit.

7. A needle cartridge in accordance with claim 1, wherein the at least one absorbing member comprises an organic absorbing material or a synthetic absorbing material.

8. A needle cartridge in accordance with claim 1, further comprising a fluid reservoir coupled to a base of the needle unit and configured to hold a liquid for dispensing via the needle unit, wherein the at least one absorbing member further comprises a surface in contact with a base of the fluid reservoir.

9. A needle cartridge in accordance with claim 1, further comprising a spring configured to compress when the drive shaft longitudinally moves in a first direction from the proximal end of the base portion to the distal end of the base portion, and to expand to move the drive shaft back in a second direction opposite to the first direction.

10. A needle cartridge in accordance with claim 9, further comprising a seal disposed over at least a portion of the drive shaft proximate to the spring.

11. A needle cartridge in accordance with claim 1, further comprising at least one support member attached to an inner diameter of the base portion and configured to guide the drive shaft during its reciprocal movement, wherein the at least one support member comprises a non-circular aperture therethrough configured to prevent rotation of the drive shaft during its reciprocal movement.

12. A needle cartridge in accordance with claim 11, wherein the drive shaft comprises a non-circular cross-section corresponding to the non-circular aperture to prevent rotation of the drive shaft during its reciprocal movement.

13. A needle cartridge in accordance with claim 11, further comprising an attachment member for use in coupling a distal end of the drive shaft to a base of the needle unit, the attachment member comprising a non-circular cross-section corresponding to the non-circular aperture to prevent rotation of the drive shaft during its reciprocal movement.

14. A needle cartridge for use with a transdermal microneedling apparatus, the needle cartridge comprising:

a base portion having a proximal end proximate to the apparatus, and having a distal end opposite its proximal end;

a sleeve having a proximal end coupled to the distal end of the base portion, and having a distal end opposite its proximal end, wherein the sleeve is a depth adjustment sleeve movable with respect to the base portion in order to adjust a maximum distance the at least one needle extends beyond the distal end of the sleeve, and wherein the depth adjustment sleeve is rotationally coupled to the base portion using threads;

a needle unit disposed at the distal end of the base portion and within the sleeve, the needle unit comprising at least one needle extending therefrom towards the distal end of the sleeve;

a drive shaft disposed through the base portion and coupled to the needle unit, the drive shaft configured to be driven reciprocally along a longitudinal axis of the base portion by a drive system of the apparatus, and thereby move the needle unit reciprocally along the longitudinal axis of the base portion such that the at least one needle of the needle unit extends beyond and retracts within the distal end of the sleeve; and

an absorbing barrier disposed within the base portion and configured to prevent the backflow of liquid from the needle unit through the base portion during use of the apparatus.

15. A needle cartridge in accordance with claim 14, wherein the base portion further comprises graduations disposed thereon such that the proximal end of the sleeve aligns with the graduations to indicate a maximum distance the at least one needle will extend beyond the distal end of the sleeve.

16. A needle cartridge in accordance with claim 14, wherein the absorbing barrier comprises at least one absorbing member having an outer dimension in contact with an interior surface of the base portion.

17. A needle cartridge in accordance with claim 16, wherein the at least one absorbing member further comprises an inner dimension in contact with the drive shaft.

18. A needle cartridge in accordance with claim 16, wherein the at least one absorbing member further comprises a surface in contact with a base of the needle unit.

19. A needle cartridge in accordance with claim 16, wherein the at least one absorbing member comprises an organic absorbing material or a synthetic absorbing material.

20. A needle cartridge in accordance with claim 16, further comprising a fluid reservoir coupled to a base of the needle unit and configured to hold a liquid for dispensing via the needle unit, wherein the at least one absorbing member further comprises a surface in contact with a base of the fluid reservoir.

21. A needle cartridge in accordance with claim 14, further comprising a spring configured to compress when the drive shaft longitudinally moves in a first direction from the proximal end of the base portion to the distal end of the base portion, and to expand to move the drive shaft back in a second direction opposite to the first direction.

22. A needle cartridge in accordance with claim 21, further comprising a seal disposed over at least a portion of the drive shaft proximate to the spring.

23. A needle cartridge in accordance with claim 14, further comprising at least one support member attached to an inner diameter of the base portion and configured to guide the drive shaft during its reciprocal movement, wherein the at least one support member comprises a non-circular aperture therethrough configured to prevent rotation of the drive shaft during its reciprocal movement.

24. A needle cartridge in accordance with claim 23, wherein the drive shaft comprises a non-circular cross-section corresponding to the non-circular aperture to prevent rotation of the drive shaft during its reciprocal movement.

25. A needle cartridge in accordance with claim 14, further comprising an attachment member for use in coupling a distal end of the drive shaft to a base of the needle unit, the attachment member comprising a non-circular cross-section corresponding to the non-circular aperture to prevent rotation of the drive shaft during its reciprocal movement.

26. A needle cartridge for use with a transdermal microneedling apparatus, the needle cartridge comprising:

a base portion having a proximal end proximate to the apparatus, and having a distal end opposite its proximal end;

a sleeve having a proximal end coupled to the distal end of the base portion, and having a distal end opposite its proximal end;

a needle unit disposed at the distal end of the base portion and within the sleeve, the needle unit comprising at least one needle extending therefrom towards the distal end of the sleeve;

a drive shaft disposed through the base portion and coupled to the needle unit, the drive shaft configured to be driven reciprocally along a longitudinal axis of the base portion by a drive system of the apparatus, and thereby move the needle unit reciprocally along the longitudinal axis of the base portion such that the at least one needle of the needle unit extends beyond and retracts within the distal end of the sleeve;

an absorbing barrier disposed within the base portion and configured to prevent the backflow of liquid from the needle unit through the base portion during use of the apparatus; and

a spring configured to compress when the drive shaft longitudinally moves in a first direction from the proximal end of the base portion to the distal end of the base portion, and to expand to move the drive shaft back in a second direction opposite to the first direction.

27. A needle cartridge in accordance with claim 26, wherein the sleeve is a depth adjustment sleeve movable with respect to the base portion in order to adjust a maximum distance the at least one needle extends beyond the distal end of the sleeve.

28. A needle cartridge in accordance with claim 27, wherein the depth adjustment sleeve is rotationally coupled to the base portion using threads.

29. A needle cartridge in accordance with claim 27, wherein the base portion further comprises graduations disposed thereon such that the proximal end of the sleeve aligns with the graduations to indicate a maximum distance the needles will extend beyond the distal end of the sleeve.

30. A needle cartridge in accordance with claim 26, wherein the absorbing barrier comprises at least one absorbing member having an outer dimension in contact with an interior surface of the base portion.

31. A needle cartridge in accordance with claim 30, wherein the at least one absorbing member further comprises an inner dimension in contact with the drive shaft.

32. A needle cartridge in accordance with claim 30, wherein the at least one absorbing member further comprises a surface in contact with a base of the needle unit.

33. A needle cartridge in accordance with claim 30, wherein the at least one absorbing member comprises an organic absorbing material or a synthetic absorbing material.

34. A needle cartridge in accordance with claim 30, further comprising a fluid reservoir coupled to a base of the needle unit and configured to hold a liquid for dispensing via the needle unit, wherein the at least one absorbing member further comprises a surface in contact with a base of the fluid reservoir.

35. A needle cartridge in accordance with claim 26, further comprising a seal disposed over at least a portion of the drive shaft proximate to the spring.

36. A needle cartridge in accordance with claim 26, further comprising at least one support member attached to an inner diameter of the base portion and configured to guide the drive shaft during its reciprocal movement, wherein the at least one support member comprises a non-circular aperture therethrough configured to prevent rotation of the drive shaft during its reciprocal movement.

37. A needle cartridge in accordance with claim 36, wherein the drive shaft comprises a non-circular cross-section corresponding to the non-circular aperture to prevent rotation of the drive shaft during its reciprocal movement.

38. A needle cartridge in accordance with claim 36, further comprising an attachment member for use in coupling a distal end of the drive shaft to a base of the needle unit, the attachment member comprising a non-circular cross-section corresponding to the non-circular aperture to prevent rotation of the drive shaft during its reciprocal movement.

39. A needle cartridge for use with a transdermal microneedling apparatus, the needle cartridge comprising:

a base portion having a proximal end proximate to the apparatus, and having a distal end opposite its proximal end;

a sleeve having a proximal end coupled to the distal end of the base portion, and having a distal end opposite its proximal end;

a needle unit disposed at the distal end of the base portion and within the sleeve, the needle unit comprising at least one needle extending therefrom towards the distal end of the sleeve;

a drive shaft disposed through the base portion and coupled to the needle unit, the drive shaft configured to be driven reciprocally along a longitudinal axis of the base portion by a drive system of the apparatus, and thereby move the needle unit reciprocally along the longitudinal axis of the base portion such that the at least one needle of the needle unit extends beyond and retracts within the distal end of the sleeve;

an absorbing barrier disposed within the base portion and configured to prevent the backflow of liquid from the needle unit through the base portion during use of the apparatus; and

at least one support member attached to an inner diameter of the base portion and configured to guide the drive shaft during its reciprocal movement, wherein the at least one support member comprises a non-circular aperture therethrough configured to prevent rotation of the drive shaft during its reciprocal movement.

40. A needle cartridge in accordance with claim 39, wherein the sleeve is a depth adjustment sleeve movable with respect to the base portion in order to adjust a maximum distance the needles extend beyond the distal end of the sleeve.

41. A needle cartridge in accordance with claim 40, wherein the depth adjustment sleeve is rotationally coupled to the base portion using threads.

42. A needle cartridge in accordance with claim 40, wherein the base portion further comprises graduations disposed thereon such that the proximal end of the sleeve aligns with the graduations to indicate a maximum distance the needles will extend beyond the distal end of the sleeve.

43. A needle cartridge in accordance with claim 39, wherein the absorbing barrier comprises at least one absorbing member having an outer dimension in contact with an interior surface of the base portion.

44. A needle cartridge in accordance with claim 43, wherein the at least one absorbing member further comprises an inner dimension in contact with the drive shaft.

45. A needle cartridge in accordance with claim 43, wherein the at least one absorbing member further comprises a surface in contact with a base of the needle unit.

46. A needle cartridge in accordance with claim 43, wherein the at least one absorbing member comprises an organic absorbing material or a synthetic absorbing material.

47. A needle cartridge in accordance with claim 43, further comprising a fluid reservoir coupled to a base of the needle unit and configured to hold a liquid for dispensing via the needle unit, wherein the at least one absorbing member further comprises a surface in contact with a base of the fluid reservoir.

48. A needle cartridge in accordance with claim 39, further comprising a spring configured to compress when the drive shaft longitudinally moves in a first direction from the proximal end of the base portion to the distal end of the base portion, and to expand to move the drive shaft back in a second direction opposite to the first direction.

49. A needle cartridge in accordance with claim 48, further comprising a seal disposed over at least a portion of the drive shaft proximate to the spring.

50. A needle cartridge in accordance with claim 39, wherein the drive shaft comprises a non-circular cross-section corresponding to the non-circular aperture to prevent rotation of the drive shaft during its reciprocal movement.

51. A needle cartridge in accordance with claim 39, further comprising an attachment member for use in coupling a distal end of the drive shaft to a base of the needle unit, the attachment member comprising a non-circular cross-section corresponding to the non-circular aperture to prevent rotation of the drive shaft during its reciprocal movement.