Diffuse light extended surface area water-supported photobioreactor

• US 9,637,714 B2
• Filed: 10/12/2007
• Issued: 05/02/2017
• Est. Priority Date: 12/28/2006
• Status: Active Grant

• Current Assignee: Colorado State University Research Foundation (Colorado State University System)
• Original Assignee: Colorado State University Research Foundation (Colorado State University System)
• Inventors: Willson, Bryan, Babbitt, Guy, Turner, Christopher, Letvin, Peter, Weyer-Geigel, Kristina, Ettinger, Anna, Boczon, Amy, Rancis, Nicholas, Murphy, James
• Primary Examiner(s): Hobbs, Michael
• Assistant Examiner(s): Hassan, Liban
• Application Number:
  US11/871,728
• Publication Number:
  US 20080160591A1
• Time in Patent Office: 3,490 Days
• Field of Search: 4352861, 435132, 435134, 4352521, 4352571-2576, 4352866, 4352921-2933, 4352961, 47 14
• CPC Class Codes: C12M 21/02 Photobioreactors culturing algae A01G33/00, A01H4/001, C12N1/12
• CPC Class Codes: C12M 23/06 Tubular C12M23/08, C12M23/16 take precedence
• CPC Class Codes: C12M 23/26 flexible flexible containers for laboratory use B01L3/505
• CPC Class Codes: C12M 23/34 Internal compartments or partitions
• CPC Class Codes: C12M 23/50 Means for positioning or orientating the apparatus C12M41/08 takes precedence
• CPC Class Codes: C12M 23/58 Reaction vessels connected in series or in parallel combinations of bioreactors with other apparatus, C12M43/00
• CPC Class Codes: C12M 33/14 with filters, sieves or membranes
• CPC Class Codes: C12M 41/10 Filtering the incident radiation
• CPC Class Codes: C12M 41/22 in contact with the bioreactor walls
• CPC Class Codes: C12M 41/40 of pressure
• CPC Class Codes: C12M 43/02 Bioreactors or fermenters combined with devices for liquid fuel extraction; Biorefineries
• CPC Class Codes: C12P 7/6458 by transesterification, e.g. interesterification, ester interchange, alcoholysis or acidolysis
• CPC Class Codes: C12P 7/6463 obtained from glyceride producing microorganisms, e.g. single cell oil
• CPC Class Codes: C12P 7/649 Biodiesel, i.e. fatty acid alkyl esters
• CPC Class Codes: Y02E 50/10 Biofuels, e.g. bio-diesel
• CPC Class Codes: Y02P 20/582 Recycling of unreacted starting or intermediate materials

Abstract

A scalable photobioreactor system for efficient production of photosynthetic microorganisms such as microalgae and cyanobacteria is described. In various embodiments, this system may include the use of extended surface area to reduce light intensity and increase photosynthetic efficiency, an external water basin to provide structure and thermal regulation at low cost, flexible plastic or composite panels that are joined together make triangular or other shapes in cross-section when partially submerged in water, use of positive gas buoyancy and pressure to maintain the structural integrity of the photobioreactor chambers and use of structure to optimize distribution of diffuse light. Other embodiments concern air tubes comprised of plastic film at the bottom of each photobioreactor chamber to provide sparging air bubbles to the chamber. The photobioreactor system design also comprises gas exchange, temperature control, air pumping, liquid pumping, filtration, media recycling and harvesting methods. For biofuels production, the photobioreactor system can comprise a separate growth photobioreactor and secondary stress reactor.

Claims

1. A closed system photobioreactor comprising one or more closed photobioreactor chambers surrounded by a water basin over a ground surface, said photobioreactor capable of growing photosynthetic microorganisms, wherein one or more of the one or more closed photobioreactor chambers forms an angle with respect to the ground surface, from a cross-sectional view, to extend a surface area of the photobioreactor in order to increase photosynthetic efficiency by increasing exposure of the photobioreactor chambers to diffuse light.

5. The photobioreactor of claim 1, wherein the photobioreactor chamber comprises a bottom layer and a top layer of plastic film that are joined together, with an air pocket at the top of the chamber to provide positive buoyancy, wherein the shape of the photobioreactor chamber is maintained by structural tension.

6. The photobioreactor of claim 5, wherein the air pocket collects oxygen produced by photosynthesis and wherein the oxygen enriched air is collected to provide increased efficiency of combustion in a power plant or combustion chamber.

2. A photobioreactor comprising or more photobioreactor chambers surrounded by a water basin, said photobioreactor capable of growing photosynthetic microorganisms, wherein the one or more photobioreactor chambers comprise a flexible, transparent plastic or composite film, and wherein structural support to the photobioreactor chambers is provided by the water in the water basin, positive buoyancy air pockets in the photobioreactor chambers and/or structural heat welds in the plastic or composite film, wherein the chambers are placed at an angle to each other and affixed at their tops and bottoms to neighboring chambers, to create an accordion shape from a cross-sectional view.

3. A closed system photobioreactor comprising one or more closed photobioreactor chambers surrounded by a water basin, said photobioreactor capable of growing photosynthetic microorganisms, wherein the photobioreactor is designed to increase photosynthetic efficiency by providing diffuse light to the photobioreactor chambers, the photobioreactor further comprising a perimeter wall surrounding the water basin, a bottom liner below the water basin and a top layer of plastic above the water basin to decrease water loss from the water basin.

4. The photobioreactor of claim 3, wherein the water in the water basin provides a thermal mass to decrease fluctuations in temperature of the photobioreactor chambers.

7. The photobioreactor of claim 3, wherein the top layer of plastic contains a dye, coating or additive to block the transmission of some or all ultraviolet or infrared light, while allowing transmission of visible light to support photosynthesis.

8. A photobioreactor system comprising:

a photobioreactor at least partially surrounded by a water basin, the photobioreactor capable of growing photosynthetic microorganisms, the photobioreactor at least partially constructed of a flexible, transparent plastic or composite film,

wherein a cross-sectional shape of the photobioreactor along at least a portion of a length of the photobioreactor has a longest dimension which forms a nonzero angle with respect to a top surface of water in the water basin, thereby increasing exposure of the photobioreactor to diffuse light.

9. The photobioreactor system of claim 8, wherein a size and a shape of the photobioreactor are configured to be selectively regulated by controlling a pressure within the photobioreactor.

10. The photobioreactor of claim 8, wherein the nonzero angle is sixty to ninety degrees.

11. The photobioreactor of claim 8, wherein structural support to the photobioreactor is provided by the water in the water basin and one or more positive buoyancy air pockets in the photobioreactor.

12. The photobioreactor of claim 8, wherein structural support to the photobioreactor is provided by one or more of:

the water in the water basin, one or more positive buoyancy air pockets in the photobioreactor, and structural heat welds in the flexible, transparent plastic or composite film.