Methods for paving a trail between obstacles

• US 9,637,872 B1
• Filed: 12/30/2016
• Issued: 05/02/2017
• Est. Priority Date: 10/24/2014
• Status: Active Grant

• Current Assignee: GOMACO Corporation (Godbersen-Smith Construction Co., Inc.)
• Original Assignee: GOMACO Corporation (Godbersen-Smith Construction Co., Inc.)
• Inventors: Pedersen, Scott, Hayward, James
• Primary Examiner(s): Will, Thomas B
• Assistant Examiner(s): CHU, KATHERINE J
• Application Number:
  US15/395,851
• Publication Number:
  US 20170107674A1
• Time in Patent Office: 123 Days
• Field of Search: 180235, 180417
• CPC Class Codes: E01C 11/00 Details of pavings E01C1/005, E01C5/003, E01C5/005, E01C7/145, E01C7/185, E01C7/325 take precedence
• CPC Class Codes: E01C 15/00 Pavings specially adapted for footpaths, sidewalks or cycle tracks
• CPC Class Codes: E01C 19/002 Apparatus for preparing and placing the materials and for consolidating or finishing the paving
• CPC Class Codes: E01C 19/004 Devices for guiding or controlling the machines along a predetermined path for graders or bulldozers E02F3/841; for other soil-shifting machines E02F9/2045
• CPC Class Codes: E01C 19/02 for preparing the materials E01C19/002, E01C19/45, E01C19/46, E01C21/00, E01C23/065 take precedence; producing hydraulic cement concrete in general B28C5/00 - B28C9/00
• CPC Class Codes: E01C 19/22 for consolidating or finishing laid-down unset materials E01C19/002, E01C19/48, E01C21/00 E01C23/02 E01C23/065 take precedence; apparatus for generating vibrations in general B06B
• CPC Class Codes: E01C 19/42 Machines for imparting a smooth finish to freshly-laid paving courses other than by rolling, tamping or vibrating for distributing only E01C19/12; hand-actuated smoothing tools E01C19/44
• CPC Class Codes: E01C 19/48 for laying-down the materials and consolidating them, or finishing the surface , e.g. slip forms therefor, forming kerbs or gutters in a continuous operation in situ E01C19/002, E01C23/065 take precedence; devices for guiding or controlling the machines along a predetermined path E01C19/004
• CPC Class Codes: E01C 23/07 Apparatus combining measurement of the surface configuration of paving with application of material in proportion to the measured irregularities measuring means only E01C23/01 G01B
• CPC Class Codes: E01C 7/00 Coherent pavings made in situ specially adapted for playgrounds or sports grounds E01C13/06; for footpaths, sidewalks or cycle tracks E01C15/00

Abstract

Methods and apparatuses for continuous paving near or around obstacles that are along a path to be paved. The methods include receipt of paving materials onto a material conveyor then into a hopper, detecting an amount of paving materials received in the hopper, indicating whether the paving materials in the hopper are sufficient for paving around an obstacle, forming the paving materials into a paved trail of widths from one to four meters, and moving the material conveyor while the trail paver continuously paves around the obstacle.

Claims

1. A method for continuously paving a trail between obstacles using an adjustable width trail paver comprising:

steering and moving a frame with a prime mover between obstacles along an area to be paved, said frame having a first side, a second side, a front, and a rear;

receiving paving material onto a moveable controllable material conveyor, said material conveyor being moveably connected to said frame and having a paving material conveyor drive for controllably and operatively moving said material conveyor to receive paving material from at least the first side and the second side and moving said material conveyor into a position to avoid an obstacle as said trail paver paves past said obstacle;

receiving paving material into a material hopper that is in communication with the material conveyor, said material hopper having an input and an output, said input receiving paving material from the material conveyor and said output associated with an adjustable width paver for feeding paving material into said adjustable width paver, wherein said adjustable width paver is attached to said frame and has a width substantially equal to said frame;

configuring said material hopper to detect the amount of paving material received, indicate that more or less paving material is needed to pave around said obstacle, and discharge paving material to said adjustable width paver;

receiving paving material into the adjustable width paver to form a paved trail of widths from one meter to four meters; and

moving said material conveyor when said obstacle is in a path of the material conveyor.

2. The method of claim 1, wherein discharging paving material to said adjustable width trail paver includes varying the speed at which the adjustable width trail paver receives the paving material to help provide constant and even communication of paving material to a path to be paved.

3. The method of claim 1, wherein receiving paving material onto said material conveyor includes varying a speed at which the material conveyor communicates paving material to said material hopper, the speed varied according to adjustable factors, said adjustable factors including different paving trail dimensions, speed of operation, and composition of the paving material.

4. The method of claim 1, wherein indicating whether more or less paving material is needed to pave around the obstacle is based on at least one of:

position of the obstacle, a time at which the obstacle enters the path of the material conveyor, and an average time to move said material conveyor around the obstacle based on one or more given dimensions.

5. The method of claim 1, wherein indicating whether more or less paving material is needed to pave around the obstacle is based on one or more dimensions over which said material conveyor will be moved, the one or more dimensions including height, width, and degree to which the material conveyor will be moved.

6. The method of claim 1, wherein the material hopper comprises a plurality of hoppers in series, the plurality of hoppers comprising at least a receiving hopper and a discharge hopper, the receiving hopper located with respect to the material conveyor and the discharge hopper located with respect to the adjustable width paver.

7. The method of claim 1, wherein moving said material conveyor when said obstacle is in a path of the material conveyor comprises at least one of:

rotating said material conveyor from 1 degree to (1°

) to ninety degrees (90°

) from either the first side or the second side of the frame of the trail paver, elevating said material conveyor from 2 centimeters to 31 centimeters, tilting said material conveyor from 1 degree (1°

) to 45 degrees (45°

), and folding said material conveyor at least 160°

towards the frame of the trail paver.

8. A method for one-pass, or multiple-pass paving a trail between obstacles comprising:

steering and moving a frame of a trail paver with a prime mover between obstacles along an area to be paved and in a paving direction, said frame having a first side, a second side, a front, and a rear;

receiving paving material onto a moveable controllable material conveyor, said material conveyor being moveably connected to said frame and having a paving material conveyor drive for controllably and operatively moving said material conveyor to receive paving material from at least the first side and the second side and moving said material conveyor into a position to avoid an obstacle as said trail paver paves past said obstacle;

receiving paving material into a material hopper of the trail paver, said material hopper having an input and an output, said input receiving paving material from the material conveyor and said output associated with an adjustable width paver for feeding paving material into said adjustable width paver, wherein said adjustable width paver is attached to the rear of said frame and has a width substantially equal to said frame;

mounting a subgrade preparing component to a front end of said prime mover;

configuring said material hopper to receive sufficient paving material to pave past said obstacle while the material conveyor is being moved or controlled around said obstacle;

performing at least one subgrade preparation step simultaneously while the adjustable width paver is forming the paving material into a paved trail; and

moving said material conveyor into the position when said obstacle is in a path of the material conveyor so that the trail paver continuously paves past the obstacle.

9. The method of claim 8, wherein:

mounting a subgrade preparing component to a front end of said prime mover comprises mounting a trimmer to said front end of said prime mover.

10. The method of claim 8, wherein performing at least one subgrade preparation step comprises performing a trimming subgrade preparation step substantially simultaneously with paving.

11. The method of claim 8, wherein:

mounting a subgrade preparing component to a front end of said prime mover comprises mounting a base mold to said front end of said prime mover.

12. The method of claim 8, wherein performing at least one subgrade preparation step comprises molding and compacting base material substantially simultaneously with paving.

13. The method of claim 8, wherein moving said material conveyor into the position when said obstacle is in a path of the material conveyor comprises at least automatic or partially automatic rotational movement, tilt movement, and folding movement.

14. A method for adjustable width trail paving between obstacles comprising:

steering and moving a frame with a prime mover between obstacles along an area to be paved, said frame having a first side, a second side, a front, and a rear;

receiving paving material by a material conveyor of a trail paver, said material conveyor being moveably connected to said frame and having a paving material conveyor drive for controllably and operatively moving said material conveyor to receive paving material from at least the first side and the second side and moving said material conveyor into a position to avoid an obstacle;

receiving paving material into a material hopper that is in communication with the moveable controllable material conveyor, said material hopper having an input and an output, said input receiving paving material from the material conveyor and said output associated with an adjustable width paver for feeding paving material into said adjustable width paver, wherein said adjustable width paver is attached to said frame and has a width substantially equal to said frame;

configuring said material hopper to receive sufficient material to enable continuous paving while said material conveyor is being moved or controlled around said obstacle as said trail paver paves past said obstacle;

receiving paving material into the adjustable width paver to form a paved trail of widths from one meter to four meters;

adjusting one or more component widths to form the paved trail widths;

rotating, tilting, or folding said material conveyor when said obstacle is in a path of the material conveyor; and

forming paving materials according to one or more pre-determined dimensions to form the paved trail.

15. The method of claim 14, wherein adjusting one or more component widths comprises a) adjusting horizontally from 2 centimeters to 100 centimeters at least one of:

a frame of said adjustable width trail paver, a front steering track, and a rear track drive assembly, or b) hydraulically adjusting a width of one or more pressure compensated side plates of said adjustable width paver.

16. The method of claim 14, wherein configuring said material hopper to receive sufficient material to enable continuous paving while said material conveyor is being moved or controlled around said obstacle comprises:

detecting an amount of paving material received, indicating that more or less paving material is needed to pave around said obstacle, and discharging paving material to the adjustable width paver.

17. The method of claim 14, wherein the trail paver is configured for at least one-, two-, or three-pass paving when the trail paver comprises a subgrade preparing component connected to a front end of a prime mover to at least partially prepare subgrade substantially simultaneously with paving.

18. The method of claim 14, further comprising:

pivoting said adjustable width paver to increase a radius of curvature being paved; and

locking said adjustable width paver in a straight paving position when the pivoting of the adjustable width paver is no longer needed.

19. The method of claim 14, wherein adjusting one or more component widths further comprises laterally expanding said adjustable width paver and utilizing paving inserts, including paving pan inserts, to accommodate for the lateral expansion, the paving pan inserts having varying widths from 1 centimeter to 16 centimeters wide.

20. The method of claim 14, further comprising:

adjusting, respectively, discharge speeds or receiving speeds of the material hopper when the material conveyor is moved or will be moved around said obstacle.