Lamp optic for use in LED-based lamp

• US 9,638,392 B2
• Filed: 09/25/2015
• Issued: 05/02/2017
• Est. Priority Date: 09/25/2015
• Status: Active Grant

• Current Assignee: OSRAM Sylvania Inc. (Ams-Osram AG)
• Original Assignee: OSRAM Sylvania Inc. (Ams-Osram AG)
• Inventors: Rice, Lawrence M., Tessnow, Thomas, Eng, Howard, Boyd, Jr., Ronald E.
• Primary Examiner(s): Mai, Anh
• Assistant Examiner(s): ZIMMERMAN, GLENN D
• Application Number:
  US14/865,953
• Publication Number:
  US 20170089542A1
• Time in Patent Office: 585 Days
• Field of Search: 362326, 362332, 362317, 362244, 36231101, 36231106, 36231109, 36231102, 257 98, 257341
• CPC Class Codes: F21V 5/043 the lens having cylindrical faces, e.g. rod lenses, toric lenses
• CPC Class Codes: F21V 5/046 the lens having a rotationally symmetrical shape about an axis for transmitting light in a direction mainly perpendicular to this axis, e.g. ring or annular lens with light source disposed inside the ring
• CPC Class Codes: F21Y 2115/10 Light-emitting diodes [LED]

Abstract

A lamp optic (100) for a lamp includes a proximal end (104), a distal end (106) and a longitudinal axis (L). The proximal end (104) has a proximal inner side wall (112) linearly extending toward the distal end (106) and intersecting a proximal flat portion (114). The distal end (106) has a distal inner side wall (120) linearly extending toward the proximal end (104) and intersecting a distal flat portion (122). The distal flat portion length (LD) is at least 25 percent of the proximal flat portion length (LP). A lateral side (108) extends from the proximal end (104) to the distal end (106). The lateral side (108) has a first skirt region (124) and a second skirt region (126). The first skirt region (124) and the second skirt region (126) extend linearly and successively from the proximal end (104) to the distal end (106).

Claims

1. A lamp optic (100), comprising:

a proximal end (104), a distal end (106) and a longitudinal axis (L) extending from the proximal end (104) to the distal end (106);

the proximal end (104) being configured to receive light from at least one light emitting diode (102), the proximal end (104) having a proximal inner side wall (112) linearly extending toward the distal end (106) and intersecting a proximal flat portion (114), the proximal flat portion (114) extending transverse to the longitudinal axis (L) and having a proximal flat portion length (LP) in a plane perpendicular to a plane bisecting the lamp optic (100) and including the longitudinal axis (L), the proximal flat portion length (LP) measured from the proximal inner side wall (112) on a first side of the longitudinal axis (L) to the proximal inner side wall (112) on an opposite side of the longitudinal axis (L);

the distal end (106) having a distal inner side wall (120) linearly extending toward the proximal end (104) and intersecting a distal flat portion (122), the distal flat portion (122) extending transverse to the longitudinal axis (L), the distal flat portion (122) having a distal flat portion length (LD) in the plane perpendicular to a plane bisecting the lamp optic (100) and including the longitudinal axis (L), the distal flat portion length (LD) measured from the distal inner side wall (120) on a first side of the longitudinal axis (L) to the distal inner side wall (120) on an opposite side of the longitudinal axis (L);

the distal flat portion length (LD) being at least 25 percent of the proximal flat portion length (LP); and

a lateral side (108) extending from the proximal end (104) to the distal end (106), the lateral side (108) having a first skirt region (124) and a second skirt region (126), the first skirt region (124) and the second skirt region (126) extending linearly and successively from the proximal end (104) to the distal end (106);

whereby the lamp optic (100) is configured to receive a first portion of light from the at least one light emitting diode (102) through the proximal inner side wall (112) of the proximal end (104) and emit the first portion of the light from the first skirt region (124) of the lateral side (108), and whereby the lamp optic (100) is configured to receive a second portion of the light from the at least one light emitting diode (102) through the proximal flat portion (114) of the proximal end (104), guide the second portion of the light to be reflected by the distal inner side wall (120) of the distal end (106) and emit the second portion of the light from the second skirt region (126) of the lateral side (108), and whereby the lamp optic (100) is configured to receive a third portion of the light from the at least one light emitting diode (102) through the proximal flat portion (114) of the proximal end (104) and emit the third portion of the light from the distal flat portion (122) of the distal end (106).

2. The lamp optic (100) of claim 1, whereby in a plane bisecting the lamp optic (100) and including the longitudinal axis (L) the proximal inner side wall (112) is substantially parallel to the longitudinal axis (L).

3. The lamp optic (100) of claim 1, wherein the proximal inner side wall (112) and the proximal flat portion (114) define a substantially cylindrical proximal cavity (110).

4. The lamp optic (100) of claim 1, wherein the proximal flat portion (114) defines a plane substantially parallel to an emission plane (116) of the at least one light emitting diode (102).

5. The lamp optic (100) of claim 1, whereby in a plane bisecting the lamp optic (100) and including the longitudinal axis (L) the distal inner side wall (120) intersects the distal flat portion (122) at an angle (A) of less than ninety degrees.

6. The lamp optic (100) of claim 1, wherein the distal inner side wall (120) and the distal flat portion (122) define a substantially frusto-conical distal cavity (118).

7. The lamp optic (100) of claim 1, wherein the distal flat portion (122) defines a plane substantially parallel to an emission plane (116) of the at least one light emitting diode (102).

8. The lamp optic (100) of claim 1, whereby in a plane bisecting the lamp optic (100) and including the longitudinal axis (L) the first skirt region (124) extends linearly from the proximal end (104) toward the distal end (106) at decreasing distances away from the longitudinal axis (L) at a first angle (B), and the second skirt region (126) extends linearly from the first skirt region (124) toward a the distal end (106) at decreasing distances away from the longitudinal axis (L) at second angle (C).

9. The lamp optic (100) of claim 1, whereby in a plane bisecting the lamp optic (100) and including the longitudinal axis (L) the light output of the lamp optic (100) has a central peak at an angle between plus and minus 15 degrees from the longitudinal axis (L) in the plane, first side peaks at angles between plus 20 and plus 40 degrees and between minus 20 and minus 40 degrees, respectively, from the longitudinal axis (L) in the plane, and second side peaks at angles between plus 70 and plus 110 degrees and between minus 70 and minus 110 degrees, respectively, from the longitudinal axis (L) in the plane.

10. The lamp optic (100) of claim 1, whereby in a plane bisecting the lamp optic (100) and including the longitudinal axis (L) the light output of the lamp optic (100) has a central peak at an angle between plus and minus 15 degrees from the longitudinal axis (L) in the plane and at least first side peaks at angles between plus 20 and plus 40 degrees and between minus 20 and minus 40 degrees, respectively, from the longitudinal axis (L) in the plane, wherein the intensity of the first side peaks is lower than the intensity of the central peak but greater than 50 percent of the intensity of the central peak.

11. The lamp optic (100) of claim 1, wherein the lamp optic (100) is rotationally symmetric about the longitudinal axis (L).

12. The lamp optic (100) of claim 1 in combination with an automotive base (402) configured for coupling an electrical power source (404) to the at least one light emitting diode (102).

13. The lamp optic (100) of claim 5, wherein the angle (A) is between about 35 degrees and 45 degrees.

14. The lamp optic (100) of claim 8, wherein the first angle (B) is between about 50 degrees and 60 degrees and the second angle (C) between about 2 degrees and 4 degrees.

15. The lamp optic (100) of claim 9, wherein the intensity of the second side peaks is lower than the intensity of the central peak and lower than the intensity of the first side peaks.

16. The lamp optic (100) of claim 9, wherein the intensity of the first side peaks is lower than the intensity of the central peak but greater than 50 percent of the intensity of the central peak and the intensity of second side peaks is lower than the intensity of the central peak but greater than 20 percent of the intensity of the central peak.

17. The lamp optic (100) of claim 9, wherein the intensity of the second side peaks is at least thirty candela when the at least one light emitting diode (102) comprises four light emitting diodes, each of the four light emitting diodes providing an output of about 40 lumens.