Elevated light source cavity

• US 9,638,407 B2
• Filed: 08/27/2014
• Issued: 05/02/2017
• Est. Priority Date: 08/27/2013
• Status: Active Grant

• Current Assignee: Signify Holding B.V. (Signify N.V.)
• Original Assignee: Cooper Technologies Company (Eaton Corporation PLC.)
• Inventors: Winters, Philip Dean
• Primary Examiner(s): Truong, Bao Q
• Assistant Examiner(s): LEE, NATHANIEL J.
• Application Number:
  US14/470,800
• Publication Number:
  US 20150062910A1
• Time in Patent Office: 979 Days
• CPC Class Codes: F21V 15/01 Housings, e.g. material or assembling of housing parts F21V15/02 takes precedence housings forming signs or letters G09F13/04
• CPC Class Codes: F21V 23/001 the elements being electrical wires or cables
• CPC Class Codes: F21V 29/70 characterised by passive heat-dissipating elements, e.g. heat-sinks
• CPC Class Codes: F21V 5/04 of lens shape
• CPC Class Codes: F21W 2131/10 Outdoor lighting
• CPC Class Codes: F21Y 2115/10 Light-emitting diodes [LED]

Abstract

A heat sink for an outdoor lighting fixture includes a top portion and a skirt portion. The skirt portion extends down from an outer perimeter of the top portion. The top portion includes an elevated portion and a transition portion surrounding the elevated portion. The elevated portion and the transition portion define a cavity. The top portion further includes a planar portion surrounding the transition portion. The elevated portion is elevated above the planar portion.

Claims

1. A heat sink for an outdoor lighting fixture, the heat sink comprising:

a top portion; and

a skirt portion extending down from an outer perimeter of the top portion, the top portion comprising;

an elevated portion;

a transition portion surrounding the elevated portion, wherein the elevated portion and the transition portion define a cavity; and

a planar portion surrounding the transition portion, wherein the elevated portion is elevated above the planar portion, wherein the transition portion is disposed between and is contiguous with the elevated portion and the planar portion, and wherein the planar portion is disposed between and is contiguous with the transition portion and the skirt portion, and wherein the skirt portion extends down from the planar portion;

wherein the transition portion is disposed between and is contiguous with the elevated portion and the planar portion, and wherein the planar portion is disposed between and is contiguous with the transition portion and the skirt portion.

2. The heat sink of claim 1, wherein the top portion further comprises:

a second elevated portion; and

a second transition portion surrounding the second elevated portion, wherein the second elevated portion and the second transition portion define a second cavity, wherein the planar portion surrounds the second transition portion, and wherein the second elevated portion is elevated above the planar portion.

3. The heat sink of claim 1, wherein the elevated portion has a stadium-like shape.

4. The heat sink of claim 1, wherein the elevated portion includes a fastener hole for attaching a lens to the elevated portion on an underside of the heat sink.

5. The heat sink of claim 4, wherein the elevated portion includes a second fastener hole for attaching a light source to the elevated portion on the underside of the heat sink.

6. The heat sink of claim 5, wherein the elevated portion includes a wire hole for extending an electrical wire therethrough.

7. The heat sink of claim 1, wherein the top portion includes an attachment hole for attaching the heat sink to a housing from above or below the housing.

8. An outdoor lighting structure, comprising:

a housing; and

a heat sink attached to the housing, the heat sink comprising a top portion and a skirt portion extending down from the top portion, wherein the heat sink is disposed below the housing and wherein the top portion comprises;

an elevated portion;

a transition portion surrounding the elevated portion, wherein the elevated portion and the transition portion define a cavity; and

a planar portion surrounding the transition portion, wherein the elevated portion is elevated above the planar portion, wherein the transition portion is disposed between and is contiguous with the elevated portion and the planar portion, and wherein the planar portion is disposed between and is contiguous with the transition portion and the skirt portion, and wherein the skirt portion extends down from the planar portion.

9. The outdoor lighting structure of claim 8, further comprising a light source attached to the elevated portion and positioned within the cavity.

10. The outdoor lighting structure of claim 9, further comprising a lens attached to the elevated portion, wherein the lens covers the light source on an underside of the heat sink.

11. The outdoor lighting structure of claim 9, wherein the elevated portion includes a wire hole for extending an electrical wire therethrough from the housing to the light source.

12. The outdoor lighting structure of claim 8, further comprising:

a second elevated portion; and

a second transition portion surrounding the second elevated portion, wherein the second elevated portion and the second transition portion define a second cavity, wherein the planar portion surrounds the second transition portion, and wherein the second elevated portion is elevated above the planar portion.

13. The outdoor lighting structure of claim 12, further comprising a light source attached to the second elevated portion and positioned within the second cavity.

14. The outdoor lighting structure of claim 13, further comprising a lens attached to the second elevated portion, wherein the lens covers the light source.

15. The outdoor lighting structure of claim 12, wherein the second elevated portion includes a wire hole for extending an electrical wire therethrough from the housing to the light source.

16. The outdoor lighting structure of claim 8, wherein the planar portion is substantially planar and the skirt portion curves down from the planar portion.

17. The outdoor lighting structure of claim 8, wherein the housing covers the elevated portion on a top side of the housing.

18. An outdoor lighting fixture, comprising:

a housing;

a heat sink attached to the housing, the heat sink comprising a top portion and a skirt portion extending down from the top portion, wherein the heat sink is disposed below the housing and wherein the top portion comprises;

an elevated portion;

a transition portion surrounding the elevated portion, wherein the elevated portion and the transition portion define a cavity; and

a planar portion surrounding the transition portion, wherein the elevated portion is elevated above the planar portion, wherein the transition portion is disposed between and is contiguous with the elevated portion and the planar portion, and wherein the planar portion is disposed between and is contiguous with the transition portion and the skirt portion, and wherein the skirt portion extends down from the planar portion;

a light source attached to the elevated portion and positioned within the cavity; and

a driver positioned in the housing to provide power to the light source.

19. The outdoor lighting fixture of claim 18, wherein a lens covers the light source on an underside of the heat sink.

20. The outdoor lighting fixture of claim 19, wherein the housing covers the elevated portion and the transition portion on a top side of the housing and wherein a portion of the planar portion is outside of the housing.