Method and system for checking the color quality of preforms

• US 9,638,579 B2
• Filed: 03/17/2014
• Issued: 05/02/2017
• Est. Priority Date: 03/22/2013
• Status: Active Grant

• Current Assignee: Finatec Holding AG
• Original Assignee: Finatec Holding AG
• Inventors: Hermle, Matthias, Maibach, Fridolin, Schlup, Beat
• Primary Examiner(s): Ayub, Hina F
• Application Number:
  US14/215,481
• Publication Number:
  US 20140285805A1
• Time in Patent Office: 1,142 Days
• Field of Search: 356402
• CPC Class Codes: B29C 45/7686 the ejected articles, e.g. weight control
• CPC Class Codes: B29K 2105/253 Preform
• CPC Class Codes: B29K 2105/258 Tubular
• CPC Class Codes: G01J 3/50 using electric radiation detectors
• CPC Class Codes: G01N 21/9081 Inspection especially designed for plastic containers, e.g. preforms

Abstract

The present invention relates to a method and the corresponding system for checking the color quality of preforms (2) intended for the manufacture of containers, in particular beverage bottles, the preforms (2) being transported to a collection vessel (4) by a transport device (3), and an image of the preforms (2) being made by means of an imaging device (6) and being transmitted to a processing device for checking, in which the preforms (2) are led unsorted into the collection vessel (4) upon leaving the transport device (3), the image being made between the leaving of the transport device (3) and the collection vessel (4), and in which the image is processed by the processing device in such a way that the color quality of the preforms (2) and/or defective preforms (2) are discovered.

Claims

1. A method of checking the color quality of manufactured bottle preforms, comprising:

transporting the preforms by a transport device toward a collection vessel;

leading the preforms in an unsorted way into the collection vessel upon leaving the transport device such that the preforms are sliding on a slide or in free-fall;

forming an image of the preforms by an imaging device, wherein the image is made as the preforms are lead in the unsorted way upon leaving the transport device while sliding or in free-fall and before entering the collection vessel;

checking the images to evaluate color quality of the preforms, wherein said checking includes identifying at least one preform properly positioned such that most or all of the preform is visible along a length of the preform and then evaluating the color quality of the identified at least one preform; and

discovering defective preforms based on said evaluation of the color quality of the preforms.

2. The method of checking the color quality of preforms according to claim 1, wherein the image of the preforms is made while positioning the preforms in front of a projection screen or a plate.

3. The method of checking the color quality of preforms according to claim 2, wherein the preforms are able to slide over the plate as said slide.

4. The method of checking the color quality of preforms according to claim 2, wherein the projection screen or the plate have a color having a good contrast to the color of the preforms.

5. The method of checking the color quality of preforms according to claim 2, wherein the projection screen or the plate are at least partially transparent.

6. The method of checking the color quality of preforms according to claim 2, wherein attachment means are provided with which the projection screen or the plate can be positioned.

7. The method of checking the color quality of preforms according to claim 2, wherein the at least one portion of the plate is curved in at least one direction.

8. The method of checking the color quality of preforms according to claim 7, wherein the plate is curved in such a way that at least one channel for the sliding preforms is formed in the plate.

9. The method of checking the color quality of preforms according to claim 2, wherein the plate is perforated.

10. The method of checking the color quality of preforms according to claim 1, wherein a plurality of images are evaluated in order to determine a defective series of preforms.

11. The method of checking the color quality of preforms according to claim 1, wherein the preforms are illuminated by means of at least one lighting fixture when making the image.

12. The method of checking the color quality of preforms according to claim 11, wherein the at least one lighting fixture is positioned in such a way that the preforms are illuminated from behind with respect to the imaging device.

13. The method of claim 1 wherein the imaging device consists of a camera.

14. A system of checking the color quality of manufactured bottle preforms, comprising:

a transport device for transporting preforms into a collection vessel;

an imaging device for making an image of the preforms;

a computer to which this image is transmitted for checking;

wherein the transport device is positioned and arranged relative to the collection vessel such that the preforms are able to be led into the collection vessel unsorted upon leaving the transport device such that the preforms are sliding on a slide or in free-fall;

wherein the image is made as the preforms are lead unsorted upon leaving said transport device and before entering the collection vessel, while sliding or in free-fall; and

wherein the image is processed by the computer in such a way that the color quality of the preforms is checked and defective preforms are discovered, wherein said checking is carried out by image processing software that identifies at least one preform properly positioned such that most or all of the preform is visible along a length of the preform and then evaluating the color quality of the identified at least one preform.

15. The system of checking the color quality of preforms according to claim 14, wherein a projection screen or a plate is provided, wherein the image of the preforms is made while positioning the preforms in front of said projection screen or said plate.

16. The system of checking the color quality of preforms according to claim 15, wherein the preforms are able to slide over the plate as said slide.

17. The system of checking the color quality of preforms according to claim 15, wherein the projection screen or the plate has a color having a good contrast to the color of the preforms.

18. The system of checking the color quality of preforms according to claim 15, wherein the projection screen or the plate is at least partially transparent.

19. The system of checking the color quality of preforms according to claim 15, wherein attachment means are provided with which the projection screen or the plate is able to be positioned.

20. The system of checking the color quality of preforms according to claim 15, wherein the plate is perforated.

21. The system of checking the color quality of preforms according to claim 15, wherein at least a portion of the plate is curved in at least one direction.

22. The system of checking the color quality of preforms according to claim 21, wherein the plate is curved in such a way that at least one channel for the sliding preforms is formed in the plate.

23. The system of checking the color quality of preforms according to claim 14, wherein a lighting fixture is provided by means of which the preforms are able to be illuminated when making the image.

24. The system of checking the color quality of preforms according to claim 23, wherein the at least one lighting fixture is positioned behind the projection screen or the plate so that the preforms are able to be illuminated from behind with respect to the imaging device.

25. The system of checking the color quality of preforms according to claim 14, wherein a plurality of images are able to be evaluated in order to determine a defective series of preforms.

26. A method of checking the color quality of, manufactured bottle preforms, comprising:

transporting the preforms by a conveyor belt toward a collection vessel;

leading the preforms in an unsorted way into the collection vessel upon leaving the conveyor belt such that the preforms are sliding on a slide or in free-fall;

forming an image of the preforms with a camera, said method being without using moving illumination, wherein the image is made as the preforms are lead in the unsorted way upon leaving the conveyor belt and before entering the collection vessel, while sliding or in free-fall;

transmitting the image to a computer; and

processing the image by the computer in such a way that the color quality of the preforms is checked and defective preforms are discovered, wherein said checking is carried out by image processing software that identifies at least one preform properly positioned such that most or all of the preform is visible along a length of the preform and then evaluating the color quality of the identified at least one preform.

27. A system of checking the color quality of preforms intended for the manufacture of containers, consisting of:

a conveyor belt for transporting preforms toward a collection vessel;

a camera for making an image of the preforms;

a computer to which the image is transmitted;

wherein the conveyor belt is positioned and arranged relative to the collection vessel such that the preforms are able to be led into the collection vessel unsorted upon leaving the conveyor belt such that the preforms are sliding on a slide or in free-fall;

wherein the image is made as the preforms are lead unsorted upon leaving said conveyor belt and before entering the collection vessel, while sliding or in free-fall; and

wherein the image is processed by the computer in such a way that the color quality of the preforms is checked and defective preforms are discovered.