Displacement detection type six-axis force sensor

• US 9,638,594 B2
• Filed: 09/28/2015
• Issued: 05/02/2017
• Est. Priority Date: 09/30/2014
• Status: Active Grant

• Current Assignee: Fanuc Corporation
• Original Assignee: Fanuc Corporation
• Inventors: Sakano, Tetsuro
• Primary Examiner(s): Caputo, Lisa
• Assistant Examiner(s): Tran, Tran M
• Application Number:
  US14/867,080
• Publication Number:
  US 20160091376A1
• Time in Patent Office: 582 Days
• CPC Class Codes: G01L 5/165 using variations in capacitance

Abstract

A six-axis force sensor including a fixed part; a first movable part; a first connecting part connecting the first movable part to the fixed part in an elastically displaceable manner; a second movable part; a second connecting part connecting the second movable part to the first movable part in an elastically displaceable manner; a first detecting section detecting a displacement of the first movable part relative to the fixed part; and a second detecting section detecting a displacement of the second movable part relative to the first movable part. The six-axis force sensor enables, in a three-axis rectangular coordinate system, a detection of force components in first axis, second axis and third axis directions, and moment components about the first axis, the second axis and the third axis, of a force applied to the second movable part, with reference to detection values of the first and second detecting sections.

Claims

1. A six-axis force sensor comprising:

a fixed part including a first fixed surface;

a first movable part including a first movable surface and a second fixed surface, the first movable surface facing the first fixed surface;

a first connecting part configured to connect said first movable part to said fixed part so that the first movable part is able to be elastically displaced in a direction parallel to a first axis, a direction parallel to a second axis orthogonal to the first axis and a rotational direction about a third axis orthogonal to both of the first axis and the second axis, in a three-axis rectangular coordinate system;

a second movable part including a second movable surface facing the second fixed surface;

a second connecting part configured to connect said second movable part to said first movable part so that the second movable part is able to be elastically displaced in a rotational direction about said first axis, a rotational direction about said second axis and a direction parallel to said third axis, in said three-axis rectangular coordinate system;

a first detecting section configured to detect a displacement of said first movable part relative to said fixed part based on a relative displacement between the first fixed surface and the first movable surface; and

a second detecting section configured to detect a displacement of said second movable part relative to said first movable part based on a relative displacement between the second fixed surface and the second movable surface;

wherein the six-axis force sensor enables a detection of a force component in a direction of said first axis, a force component in a direction of said second axis, a force component in a direction of said third axis, a moment component about said first axis, a moment component about said second axis and a moment component about said third axis, of a force applied to said second movable part, with reference to a detection value of said first detecting section and a detection value of said second detecting section.

2. The six-axis force sensor of claim 1, further comprising a calculating section configured to calculate the force component in the direction of said first axis, the force component in the direction of said second axis, the force component in the direction of said third axis, the moment component about said first axis, the moment component about said second axis and the moment component about said third axis, of the force applied to said second movable part, based on the detection value of said first detecting section and the detection value of said second detecting section.

3. The six-axis force sensor of claim 1, wherein a first gap with a capacitance is defined between said first fixed surface and said first movable surface, and wherein said first detecting section is configured to detect a change in the capacitance of the first gap so as to detect said displacement of said first movable part.

4. The six-axis force sensor of claim 3, wherein said fixed part includes a plurality of first fixed surfaces that extend along virtual planes containing said third axis and in directions intersecting each other at an angle not less than 60 degrees, wherein said first movable part includes a plurality of first movable surfaces that are positioned so as to respectively face in parallel to the plurality of first fixed surfaces and extend in directions intersecting each other at an angle not less than 60 degrees, and wherein said first gap is defined between each first fixed surface and each first movable surface, which constitute each of pairs of opposed surfaces.

5. The six-axis force sensor of claim 4, wherein said first detecting section includes at least three capacitance-forming portions that are electrically independent from each other and provided in a plurality of first gaps.

6. The six-axis force sensor of claim 1, wherein a second gap with a capacitance is defined between said second fixed surface and said second movable surface, and wherein said second detecting section is configured to detect a change in the capacitance of the second gap so as to detect said displacement of said second movable part.

7. The six-axis force sensor of claim 6, wherein said first movable part includes said second fixed surface that extends along a virtual plane perpendicular to said third axis, wherein said second movable part includes said second movable surface that is positioned so as to face in parallel to the second fixed surface, and wherein said second gap is defined between the second fixed surface and the second movable surface.

8. The six-axis force sensor of claim 7, wherein said second detecting section includes at least three capacitance-forming portions that are electrically independent from each other and provided in the second gap.

9. The six-axis force sensor of claim 1, wherein said first movable part includes a first portion formed integrally with said first connecting part as a unitary structure, and a second portion formed separately from and securely attached to the first portion, the second portion being formed integrally with said second connecting part as a unitary structure.

10. The six-axis force sensor of claim 9, wherein said first movable part includes a third portion interposed between said first portion and said second portion, the third portion being formed separately from and securely attached to said first portion and said second portion.

11. The six-axis force sensor of claim 1, wherein said first connecting part includes a plurality of elastic beams extending between said fixed part and said first movable part.

12. The six-axis force sensor of claim 1, wherein said second connecting part includes a plurality of elastic beams extending between said first movable part and said second movable part.