Overvoltage protection system for wireless power transfer systems

• US 9,640,976 B2
• Filed: 02/26/2015
• Issued: 05/02/2017
• Est. Priority Date: 02/26/2015
• Status: Active Grant

• Current Assignee: UT-Battelle LLC
• Original Assignee: UT-Battelle LLC
• Inventors: Chambon, Paul H., Jones, Perry T., Miller, John M., Onar, Omer C., Tang, Lixin, White, Clifford P.
• Primary Examiner(s): DIAO, M BAYE
• Application Number:
  US14/631,903
• Publication Number:
  US 20160254659A1
• Time in Patent Office: 796 Days
• Field of Search: 320108, 307104, 361 91, 702 8
• CPC Class Codes: B60L 3/0023 Detecting, eliminating, remedying or compensating for drive train abnormalities, e.g. failures within the drive train
• CPC Class Codes: B60L 53/122 Circuits or methods for driving the primary coil, e.g. supplying electric power to the coil
• CPC Class Codes: B60L 58/10 for monitoring or controlling batteries
• CPC Class Codes: H02H 3/202 for dc systems
• CPC Class Codes: H02J 50/80 involving the exchange of data, concerning supply or distribution of electric power, between transmitting devices and receiving devices
• CPC Class Codes: Y02T 10/70 Energy storage systems for electromobility, e.g. batteries
• CPC Class Codes: Y02T 10/7072 Electromobility specific charging systems or methods for batteries, ultracapacitors, supercapacitors or double-layer capacitors
• CPC Class Codes: Y02T 90/12 Electric charging stations
• CPC Class Codes: Y02T 90/14 Plug-in electric vehicles

Abstract

A wireless power transfer overvoltage protection system is provided. The system includes a resonant receiving circuit. The resonant receiving circuit includes an inductor, a resonant capacitor and a first switching device. The first switching device is connected the ends of the inductor. The first switching device has a first state in which the ends of the inductor are electrically coupled to each other through the first switching device, and a second state in which the inductor and resonant capacitor are capable of resonating. The system further includes a control module configured to control the first switching device to switching between the first state and the second state when the resonant receiving circuit is charging a load and a preset condition is satisfied and otherwise, the first switching device is maintained in the first state.

Claims

1. A wireless power transfer overvoltage protection system comprising:

a resonant receiving circuit comprising, an inductor, a resonant capacitor and a first switching device, the inductor having a first end and a second end, the first switching device being connected between the first end and the second end of the inductor, the resonant receiving circuit being connected to a rectifier and a filter capacitor, the first switching device having a first state in which the first end and the second end of the inductor are electrically coupled to each other through the first switching device, and a second state in which the inductor and resonant capacitor are capable of resonating; and

a control module configured to control the first switching device to switching between the first state and the second state when the resonant receiving circuit is charging a load and a preset condition is satisfied and otherwise, the first switching device is maintained in the first state.

2. The wireless power transfer overvoltage protection system of claim 1, wherein the preset condition is a DC voltage level at the filter capacitor;

and

wherein the control module is further configured to monitor a DC voltage level at the filter capacitor and wherein when the monitored DC voltage level at the filter capacitor is higher than a voltage threshold, the control module is configured to control the first switching device to change from the second state to the first state to protect the filter capacitor and the rectifier.

3. The wireless power transfer overvoltage protection system of claim 1, wherein the resonant receiving circuit comprises a resistor connected in series with the first switching device.

4. The wireless power transfer overvoltage protection system of claim 1, wherein the first switching device is a relay.

5. The wireless power transfer overvoltage protection system of claim 4, wherein the relay is a single pole single throw relay, and wherein in the first state, the single pole single throw relay is closed.

6. The wireless power transfer overvoltage protection system of claim 4, wherein the relay is a single pole double throw relay, the single pole double throw relay having a normally closed contact, wherein the first end of the inductor is connected to the normally closed contact.

7. The wireless power transfer overvoltage protection system of claim 1, wherein the inductor and the resonant capacitor are connected in parallel, the resonant capacitor having a first end and a second end, the first switching device being connected between the first end and the second end of the resonant capacitor and wherein in the first state, the first end and the second end of the resonant capacitor are electrically coupled to each other through the first switching device.

8. The wireless power transfer overvoltage protection system of claim 7, wherein the first switching device protects the filter capacitor and the rectifier by shorting out the resonant capacitor when power to the first switching device is turned off by the control module.

9. The wireless power transfer overvoltage protection system of claim 1, wherein the first switching device is a switching semiconductor device.

10. The wireless power transfer overvoltage protection system of claim 1, wherein the load is a battery, and wherein the resonant receiving circuit is further connected to the battery via a second switching device and a third switching device and the control module is further configured to control the second switching device and the third switching device to protect the battery.

11. The wireless power transfer overvoltage protection system of claim 10, wherein the second switching device is a second relay and the third switching device is a third relay.

12. The wireless power transfer overvoltage protection system of claim 11, wherein the control module is configured to electrically isolate the battery from the resonant receiving circuit using the second relay and the third relay when a monitored DC voltage level is higher than a voltage threshold.

13. The wireless power transfer overvoltage protection system of claim 2, wherein the control module is further configured to communicate the monitored DC voltage level to an inverter that supplies power to the resonant receiving circuit.

14. The wireless power transfer overvoltage protection system of claim 1, wherein the load is a battery and the wherein the resonant receiving circuit is further connected to the battery via a second switching device, a third switching device and a bleed off resistor.

15. The wireless power transfer overvoltage protection system of claim 1, wherein the preset condition is a parameter associated with a battery coupled to the wireless power transfer overvoltage protection system, the parameter being selected from a group consisting of a voltage of the battery and a state of charge of the battery and wherein the control module is further configured to control the first switching device to switch from the second state to the first state when the parameter is exceeded.

16. A battery charging system for a vehicle comprising:

a wireless power transfer circuit including an inverter and transmitting inductor and resonant capacitor configured to inductively provide power to a resonant receiving circuit;

the resonant receiving circuit comprising, an inductor, a resonant capacitor and a first switching device, the inductor having a first end and a second end, the first switching device being connected between the first end and the second end of the inductor, the resonant receiving circuit being connected to a rectifier and a filter capacitor, the first switching device having a first state in which the first end and the second end of the inductor are electrically coupled to each other through the first switching device, and a second state in which the inductor and resonant capacitor are capable of resonating;

a battery coupled to the resonant receiving circuit for receiving power inductively provided to the resonant receiving circuit; and

a control module configured to control the first switching device to switching between the first state and the second state when the resonant receiving circuit is charging load and a preset condition is satisfied and otherwise, the first switching device is maintained in the first state.

17. The battery charging system of claim 16, wherein the vehicle is an electric vehicle.

18. The battery charging system of claim 16, wherein the vehicle is a hybrid electric vehicle.

19. The battery charging system of claim 16, wherein the control module is further configured to communicate the monitored DC voltage level to a power controller coupled to the inverter.

20. The battery charging system of claim 16, wherein the vehicle is selected from a group consisting of land, water or air-based vehicles.