Article of footwear incorporating a knitted component

• US 9,642,413 B2
• Filed: 05/09/2014
• Issued: 05/09/2017
• Est. Priority Date: 11/15/2012
• Status: Active Grant

• Current Assignee: Nike, Inc.
• Original Assignee: Nike, Inc.
• Inventors: Seamarks, Karl, Woodman, Phil, Podhajny, Daniel A., Baines, Simon John, Molyneux, James
• Primary Examiner(s): Kinsaul, Anna
• Assistant Examiner(s): Carter, Cameron A
• Application Number:
  US14/273,582
• Publication Number:
  US 20140245636A1
• Time in Patent Office: 1,096 Days
• Field of Search: 36 45, 36 48, 36 501, 36 54, 36 83, 36 84
• CPC Class Codes: A43B 1/04 braided, knotted, knitted or crocheted
• CPC Class Codes: A43B 23/00 Uppers; Boot legs; Stiffeners; Other single parts of footwear
• CPC Class Codes: A43B 23/0205 characterised by the material material of the lining A43B23/07, material of toe stiffeners or heel stiffeners A43B23/08
• CPC Class Codes: A43B 23/0235 Different layers of different material
• CPC Class Codes: A43B 23/0245 characterised by the constructive form
• CPC Class Codes: A43B 23/0255 assembled by gluing or thermo bonding
• CPC Class Codes: A43B 23/026 Laminated layers
• CPC Class Codes: A43B 23/0275 with a part of the upper particularly rigid, e.g. resisting articulation or torsion
• CPC Class Codes: A43B 23/07 Linings therefor lining laminated with upper A43B23/026
• CPC Class Codes: A43B 23/088 Heel stiffeners A43B23/10, A43B23/14, A43B23/16, A43B23/17 take precedence
• CPC Class Codes: A43B 23/26 Tongues for shoes
• CPC Class Codes: A43B 5/06 Running shoes; Track shoes
• CPC Class Codes: A43B 7/12 Special watertight footwear overshoes A43B3/16
• CPC Class Codes: A43B 7/20 Ankle-joint supports or holders
• CPC Class Codes: A43C 11/20 Fastenings with tightening devices mounted on the tongue
• CPC Class Codes: A43D 8/00 Machines for cutting, ornamenting, marking or otherwise working up shoe part blanks pulling-over or lasting A43D9/00 - A43D23/00; making or fastening soles, heels or welts A43D25/00 - A43D83/00
• CPC Class Codes: B29C 65/02 by heating, with or without pressure
• CPC Class Codes: D04B 1/123 with laid-in unlooped yarn, e.g. fleece fabrics with elastic weft yarn D04B1/18
• CPC Class Codes: D04B 1/22 specially adapted for knitting goods of particular configuration
• CPC Class Codes: D10B 2403/0112 One smooth surface, e.g. laminated or coated
• CPC Class Codes: D10B 2403/0243 : enhancing functional properties
• CPC Class Codes: D10B 2403/032 : Flat fabric of variable width, e.g. including one or more fashioned panels
• CPC Class Codes: D10B 2501/043 : Footwear

Abstract

An article of footwear has an upper and a sole structure secured to the upper. The upper includes a knitted component and, in some configurations, a skin layer secured to the knitted component. The knitted component may have a plurality of protruding areas that extend outward and away from a void within the upper for receiving a foot of a wearer. The protruding areas may include one or both of (a) a first tubular structure and an inlaid strand extending through the first tubular structure and (b) a second tubular structure and yarn sections extending across the second tubular structure.

Claims

1. An upper for securing to a sole structure to form an article of footwear, the upper comprising:

a knitted component including a medial portion that at least partially forms a medial side of the upper, a lateral portion that at least partially forms a lateral side of the upper, and a throat portion that at least partially forms a throat area of the upper, the throat portion located between the lateral portion and the medial portion, the throat portion configured to correspond with an upper surface of a foot of a wearer, the knitted component defining a lace channel in the throat portion, the throat portion including two overlapping knit layers comprising a top knit layer and a bottom knit layer;

a plurality of lace-receiving elements, each located on either the medial side or the lateral side of the upper, two of the lace-receiving elements being located adjacent to opposite ends of the lace channel; and

a lace extending through the lace channel and engaging the two of the lace-receiving elements; and

wherein the top knit layer and the bottom knit layer extend continuously within the throat portion from the lateral portion to the medial portion;

wherein the lace channel is located in the knitted component in an area corresponding to an apex of an upper surface of a midfoot region of the foot; and

wherein the lace channel is embedded within the throat portion of the knitted component and between the top knit layer and the bottom knit layer.

2. The upper recited in claim 1, wherein the lace channel is oriented diagonally with respect to a longitudinal axis of the article of footwear.

3. The upper recited in claim 1, wherein the lace follows a zigzagging path between the lace-receiving elements, and the lace extends through the lace channel and a plurality of additional lace channels that include two overlapping knit layers.

4. The upper recited in claim 1, wherein the lace channel includes an edge area and a central area;

wherein the two overlapping knit layers are joined at the edge area; and

wherein the two overlapping knit layers are disconnected from each other at the central area of the lace channel.

5. The upper recited in claim 4, wherein the lace channel is a first channel;

wherein the two overlapping knit layers are joined at a first edge area of the first lace channel;

wherein the two overlapping knit layers are disconnected from each other at a first central area of the first lace channel;

wherein the knitted component defines a second lace channel in the throat portion;

wherein the two overlapping knit layers are joined at a second edge area of the second lace channel;

wherein the two overlapping knit layers are disconnected from each other at a second central area of the second lace channel;

wherein the first edge area intersects the second edge area; and

wherein the first central area intersects the second central area.

6. An upper for securing to a sole structure to form an article of footwear, the upper comprising:

a knitted component including a lateral portion that at least partially forms a lateral side of the upper, a medial portion that at least partially forms a medial side of the upper, and a throat portion that at least partially forms a throat area of the upper that is located between the lateral side and the medial side, the knitted component defining a plurality of lace channels in the throat portion that are oriented diagonally with respect to a longitudinal axis of the article of footwear, the throat portion including two overlapping knit layers comprising a top knit layer and a bottom knit layer; and

a lace extending through the lace channels; and

wherein the top knit layer and the bottom knit layer extend continuously within the throat portion from the lateral portion to the medial portion;

wherein the plurality of lace channels is located in the knitted component in a central location between the medial side of the upper and the lateral side of the upper corresponding to an apex of an upper surface of a midfoot region of the foot; and

wherein the lace channel is embedded within the throat portion of the knitted component between the top knit layer and the bottom knit layer.

7. The upper recited in claim 6, wherein a plurality of lace-receiving elements are located on opposite sides of the throat area, ends of each of the lace channels being positioned adjacent to one of the lace-receiving elements.

8. The upper recited in claim 6,

wherein the plurality of lace channels each include an edge area and a central area;

wherein the two overlapping knit layers are joined at the edge area of each of the plurality of lace channels; and

wherein the two overlapping knit layers are disconnected from each other at the central area of each of the plurality of lace channels.

9. The upper recited in claim 6, wherein at least one of the lace channels has a length that is greater than three centimeters.

10. The upper recited in claim 6, wherein a skin layer is secured to the knitted component and covers a majority of the knitted component located in the lateral side and the medial side.

11. An upper for an article of footwear, the upper comprising:

a first knitted component at least partially defining a first side and a second side of the upper, the first knitted component further defining a throat area of the upper between the first side and the second side of the upper,

a second knitted component provided in the throat area of the upper, the second knitted component including a first knit layer and a second knit layer that overlap, the second knitted component including a peripheral edge, the second knitted component defining a lace channel having an edge area and a central area, the first knit layer and the second knit layer being joined together at the edge area of the lace channel, the first knit layer and the second knit layer being disconnected from each other at the central area of the lace channel, the lace channel including a terminal end that is spaced apart from the peripheral edge of the second knitted component;

the first knitted component further including a plurality of lace-receiving elements located on the first side and the second side of the throat area, at least one of the lace-receiving elements being located adjacent to the terminal end of the lace channel; and

the upper further comprising a lace extending through the lace channel, exiting the lace channel through the terminal end, and engaging the at least one of the lace-receiving elements;

wherein the second knitted component comprises at least a portion of a tongue of the upper; and

wherein the lace channel is embedded within and surrounded by the second knitted component.

12. The upper recited in claim 11, wherein the lace channel is oriented diagonally with respect to a longitudinal axis of the article of footwear.

13. The upper recited in claim 11, wherein the lace follows a zigzagging path between the lace-receiving elements, and the lace extends through the lace channel and a plurality of additional lace channels defined in the second knitted component,

wherein the first knit layer and the second knit layer are joined together at an edge area of each of the additional lace channels;

and

wherein the first knit layer and the second knit layer are disconnected from each other at a central area of each of the additional lace channels.

14. The upper recited in claim 11, wherein the first knitted component at least partially defines a forefoot region of the upper;

and

wherein the tongue is attached to the first knitted component proximate the forefoot region of the upper.

15. The upper recited in claim 11, wherein the lace channel is a first lace channel;

wherein the first knit layer and the second knit layer are joined at a first edge area of the first lace channel;

wherein the first knit layer and the second knit layer are disconnected from each other at a first central area of the first lace channel;

wherein the second knitted component defines a second lace channel;

wherein the first knit layer and the second knit layer are joined at a second edge area of the second lace channel;

wherein the first knit layer and the second knit layer are disconnected from each other at a second central area of the second lace channel;

wherein the first edge area intersects the second edge area;

wherein the first central area intersects the second central area;

wherein the lace includes a first segment that is received in the first lace channel;

wherein the lace includes a second segment that is received in the second lace channel; and

wherein the first segment and the second segment overlap each other.

16. The upper recited in claim 11, wherein an inlaid strand passes through at least one of the first side and the second side, the inlaid strand extending from at least one of the lace-receiving elements to an area where the upper is joined with a sole structure.

17. The upper recited in claim 16, wherein the first knitted component forms a protruding area along a portion of the inlaid strand.

18. The upper recited in claim 17, wherein a skin layer is secured to the first knitted component and covers the protruding area, the skin layer forming a portion of an exterior surface of the upper.

19. The upper recited in claim 11, wherein a skin layer is secured to the first knitted component and covers a majority of the first knitted component located in the first side and the second side.

20. The upper recited in claim 11, wherein the first knit layer and the second knit layer extend continuously within the throat portion from the first side to the second side of the upper;

and wherein the lace channel is embedded within the second knitted component between the first knit layer and the second knit layer.