Compact multi-viewing element endoscope system

• US 9,642,513 B2
• Filed: 03/28/2014
• Issued: 05/09/2017
• Est. Priority Date: 06/18/2009
• Status: Active Grant

• Current Assignee: EndoChoice Incorporated (Boston Scientific Corporation)
• Original Assignee: EndoChoice Incorporated (Boston Scientific Corporation)
• Inventors: Levy, Avi, Levi, Moshiko, Salman, Golan, Kirma, Yaniv, Krivopisk, Leonid, Aizenfeld, Amram, Wieth, Stephan, Avron, Jeruham, Dascalo, Robby, Gilreath, Mark, Levin, Victor
• Primary Examiner(s): PHILIPPE, GIMS S
• Application Number:
  US14/229,699
• Publication Number:
  US 20140213850A1
• Time in Patent Office: 1,138 Days
• Field of Search: 348 76, 348 74, 600563, 600104, 600109, 600106, 600110
• CPC Class Codes: A61B 1/0005 combining images e.g. side-by-side, superimposed or tiled
• CPC Class Codes: A61B 1/00066 Proximal part of endoscope body, e.g. handles A61B1/0052 takes precedence
• CPC Class Codes: A61B 1/0008 characterised by distal tip features
• CPC Class Codes: A61B 1/00091 Nozzles
• CPC Class Codes: A61B 1/0011 Manufacturing of endoscope parts
• CPC Class Codes: A61B 1/00121 Connectors, fasteners and adapters, e.g. on the endoscope handle
• CPC Class Codes: A61B 1/00124 electrical, e.g. electrical plug-and-socket connection
• CPC Class Codes: A61B 1/00137 End pieces at either end of the endoscope, e.g. caps, seals or forceps plugs
• CPC Class Codes: A61B 1/00181 for multiple fixed viewing angles A61B1/00193 takes precedence
• CPC Class Codes: A61B 1/012 characterised by internal passages or accessories therefor
• CPC Class Codes: A61B 1/015 Control of fluid supply or evacuation
• CPC Class Codes: A61B 1/018 for receiving instruments
• CPC Class Codes: A61B 1/04 combined with photographic or television appliances
• CPC Class Codes: A61B 1/0615 for radial illumination
• CPC Class Codes: A61B 1/0661 Endoscope light sources
• CPC Class Codes: A61B 1/0676 at distal tip of an endoscope
• CPC Class Codes: A61B 1/0684 using light emitting diodes [LED]
• CPC Class Codes: G02B 13/00 Optical objectives specially designed for the purposes specified below with variable magnification in general G02B15/00
• CPC Class Codes: G02B 23/243 Objectives for endoscopes

Abstract

The present specification is directed towards endoscopes, such as colonoscopes, that provide a broader field of view and allow extended access of surgical tools and also enable efficient packing of all necessary elements in the tip section, while maintaining their functionality. Also described are methods and systems for capturing and displaying still and video images using an endoscope corresponding to a left-side looking, a front-looking and a right-side looking viewing element of an endoscopic tip generated in a native aspect ratio.

Claims

1. A manifold for use in an endoscope, comprising:

a manifold housing having a partially cylindrical shape with a curved top surface, a partially curved first side and a partially curved second side wherein the manifold housing comprises a base portion with a first width, a first length, and a proximal surface and an elongated portion, which is attached to the base portion, with a second width, a second length, and a distal surface, wherein the first width is greater than the second width and the first length is less than the second length;

a first channel extending from the base portion through the elongated portion, wherein the first channel has an entrance port positioned on said proximal surface of the base portion and an exit port positioned on a distal surface of the elongated portion;

a second channel extending from the base portion through the elongated portion, wherein the second channel has an entrance port positioned on said proximal surface of the base portion and an exit port positioned on a distal surface of the elongated portion;

a Y-shaped fluid conduit comprising a central stem portion, a first prong portion, and a second prong portion, wherein the central stem portion extends from an entrance port on the proximal surface of the base portion through the base portion, wherein the first prong portion extends from an end of the central portion through the base portion to an exit port on the partially curved first side; and

wherein the second prong portion extends from an end of the central portion through the base portion to an exit port the partially curved second side;

a third channel extending from an entrance port on the proximal surface of the base portion through to an exit port on the partially curved first side; and

a fourth channel extending from an entrance port on the proximal surface of the base portion through to an exit port on the partially curved second side, wherein each of the first, second, third, and fourth channels are fluidically isolated and separated from each other.

2. The manifold of claim 1 further comprising a fifth channel extending from the base portion through the elongated portion, wherein the third channel has an entrance port positioned on said proximal surface of the base portion and an exit port positioned on a distal surface of the elongated portion and wherein the first, second, third, fourth, and fifth channels are fluidically isolated and separated from each other.

3. The manifold of claim 1 wherein the manifold housing is formed from a unitary block of material.

4. The manifold of claim 1 wherein the exit port on the partially curved first side of the first prong portion is positioned in a depression in the partially curved first side.

5. The manifold of claim 4 wherein the exit port on the partially curved second side of the second prong portion is positioned in a depression in the partially curved second side.

6. The manifold of claim 1, wherein a portion of the third channel proximate to the exit port positioned on the partially curved first side bends at an angle relative a portion of the third channel proximate to the entrance port.

7. The manifold of claim 6 wherein the angle of bending ranges from 45 degrees to 135 degrees relative to a longitudinal axis of the endoscope.

8. The manifold of claim 6, wherein a portion of the fourth channel proximate to the exit port positioned on the partially curved first side bends at an angle relative a portion of the fourth channel proximate to the entrance port.

9. The manifold of claim 8 wherein the angle of bending ranges from 45 degrees to 135 degrees relative to a longitudinal axis of the endoscope.

10. The manifold of claim 1, wherein the third and fourth channels have diameters ranging from approximately 2.8 to 3.2 millimeters.

11. The manifold of claim 10 wherein the first channel manifold has a substantially constant diameter within a range from 2.8 millimeters to 4.8 millimeters.

12. The manifold of claim 1 wherein the manifold is configured to be a heat sink for transferring heat generated by a plurality of illuminators.

13. The manifold of claim 1 further comprising a groove located on a side of the base portion for receiving a utility cable.

14. An image capture section having a length and adapted to be attached to an end of a shaft of an endoscope, wherein the shaft has a length defining a longitudinal axis, the image capture section comprising:

a housing that defines a partially enclosed interior volume and that is substantially cylindrical with a substantially flat front face, a first curved side face, and a second curved side face;

a manifold comprising;

a manifold housing having a partially cylindrical shape with a curved top surface, a partially curved first side and a partially curved second side wherein the manifold housing comprises a base portion with a first width, a first length, and a proximal surface and an elongated portion, which is attached to the base portion, with a second width, a second length, and a distal surface, wherein the first width is greater than the second width and the first length is less than the second length;

a first channel extending from the base portion through the elongated portion, wherein the first channel has an entrance port positioned on said proximal surface of the base portion and an exit port positioned on a distal surface of the elongated portion;

a second channel extending from the base portion through the elongated portion, wherein the second channel has an entrance port positioned on said proximal surface of the base portion and an exit port positioned on a distal surface of the elongated portion;

a Y-shaped fluid conduit comprising a central stem portion, a first prong portion, and a second prong portion, wherein the central stem portion extends from an entrance port on the proximal surface of the base portion through the base portion, wherein the first prong portion extends from an end of the central portion through the base portion to an exit port on the partially curved first side; and

wherein the second prong portion extends from an end of the central portion through the base portion to an exit port the partially curved second side;

a third channel extending from an entrance port on the proximal surface of the base portion through to an exit port on the partially curved first side; and

a fourth channel extending from an entrance port on the proximal surface of the base portion through to an exit port on the partially curved second side, wherein each of the first, second, third, and fourth channels are fluidically isolated and separated from each other, wherein the elongated portion of the manifold is configured to occupy a first portion of the interior volume;

a front image sensor, defined by a first optical axis, having a lens and an electrical assembly, wherein the lens is positioned on a surface of said substantially flat front face;

a first side image sensor, defined by a second optical axis, having a lens and an electrical assembly, wherein the lens is positioned in the first curved side face; and

a first integrated circuit assembly comprising a print circuit board having mounted thereon the electrical assembly of the front image sensor and the electrical assembly of the first side image sensor, wherein the first integrated circuit assembly is configured to occupy a second portion of the interior volume.

15. The image capture section of claim 14 wherein the exit port of third channel is positioned 9.5 to 10.5 millimeters from the first side image sensor.

16. The image capture section of claim 14 further comprising a second side image sensor, defined by a third optical axis, having a lens and an electrical assembly, wherein the lens is positioned in the second curved side face.

17. The image capture section of claim 16 wherein the first integrated circuit assembly further comprises the electrical assembly of the second side image sensor.

18. The image capture section of claim 16 wherein each of the front image sensor, first side image sensor, and second side image sensor generates and receives at least 12 signals each.

19. The image capture section of claim 16 wherein each of the front image sensor, first side image sensor, and second side image sensor generates and receives at least 12 signals each.

20. The image capture section of claim 19 wherein the first integrated circuit assembly is connected to a video processing system via a utility cable and wherein less than 36 signals are transmitted between the first integrated assembly and video processing system.

21. The image capture section of claim 14 further comprising a plurality of discrete illuminators.

22. The image capture section of claim 21 wherein the manifold is configured to be a heat sink for transferring heat generated by the plurality of discrete illuminators.

23. The image capture section of claim 14 wherein a maximum volume of the partially enclosed interior volume ranges from 2.75 cm³ to 3.5 cm³ and wherein each of the front image sensor and first side image sensor is configured to generate a field of view ranging from 120 to 180 degrees, a depth of field ranging from 3 to 100 mm, have a peripheral distortion of less than 80% without reliance on any aspherical components, and have a maximum focal length in a range of 1 to 1.4 mm.