Method and system to separate solids from liquids

• US 9,643,107 B2
• Filed: 06/15/2015
• Issued: 05/09/2017
• Est. Priority Date: 07/21/2012
• Status: Active Grant

• Current Assignee: Don M. Buckner
• Original Assignee: Don M. Buckner
• Inventors: Buckner, Don M
• Primary Examiner(s): Upton, Christopher
• Application Number:
  US14/739,272
• Publication Number:
  US 20150273361A1
• Time in Patent Office: 694 Days
• Field of Search: 210801, 210521, 2105321
• CPC Class Codes: B01D 21/0039 Settling tanks provided with contact surfaces, e.g. baffles, particles
• CPC Class Codes: B01D 21/0042 Baffles or guide plates
• CPC Class Codes: B01D 21/0048 Plurality of plates inclined in alternating directions
• CPC Class Codes: B01D 21/0066 with a meandering flow pattern of liquid or solid particles
• CPC Class Codes: B01D 21/0087 Settling tanks provided with means for ensuring a special flow pattern, e.g. even inflow or outflow B01D21/2411 takes precedence
• CPC Class Codes: C02F 1/00 Treatment of water, waste water, or sewage C02F3/00 - C02F9/00 take precedence
• CPC Class Codes: C02F 2001/007 Processes including a sedimentation step

Abstract

A system to separate solids from liquids is disclosed. In a particular embodiment, the system includes a series of alternating baffles disposed along a length of a tank, where the series of alternating baffles define a vertical tortuous flow path of the fluid from a first end of the tank to a second end of the tank to cause solids to settle out of the fluid. The alternating baffles each have a sloped planar surface disposed between a lower horizontal planar surface and an upper horizontal planar surface to cause at least one eddy in a vertical plane as the fluid flows through the tank. The system may also include a series of tanks in fluid communication with the at least one tank and secured side by side, where the solids progressively settle out from the fluid in stages as the fluid passes from one tank to another in series.

Claims

1. A system to separate solids from liquids in a fluid, the system comprising:

at least one tank;

a plurality of alternating baffles disposed along a length of the tank configured to define a vertical tortuous flow path of the fluid along the length of the tank from a first end of the tank to a second end of the tank to cause solids to settle out of the fluid, and each alternating baffle having a sloped planar surface disposed between a lower horizontal planar surface and an upper horizontal planar surface to cause at least one eddy in a vertical plane as the fluid flows through the tank;

an inlet to the tank located at the first end of the tank;

an outlet to the tank located at the second of the tank; and

a solids sump located proximate a bottom portion of the tank, wherein the sump is configured to collect the solids from the tank.

2. The system of claim 1, wherein the alternating baffles are secured to a wall of the tank.

3. The system of claim 2, wherein a width of the at least one tank is less than both a length and height of the at least one tank.

4. The system of claim 3, further comprising a series of tanks in fluid communication with the at least one tank and secured side by side, wherein the solids progressively settle out from the fluid in stages as the fluid passes from one tank to another in series.

5. The system of claim 4, wherein the alternating baffles are configured to settle out the solids using a plurality of eddies formed between the alternating baffles and generated by the fluid flowing in a vertical plane.

6. The system of claim 5, further comprising a waste pipe in fluid communication with the solids sump of each of the tanks.

7. A method to separate solids from liquids in a fluid, the method comprising:

pumping fluid with suspended solids to at least one tank; and

using a plurality of alternating baffles disposed along a length of the tank to define a vertical tortuous flow path of the fluid along the length of the tank from a first end of the tank to a second end of the tank to cause solids to settle out of the fluid, and each of the alternating baffles having a sloped planar surface disposed between a lower horizontal planar surface and an upper horizontal planar surface to generate a plurality of eddies in a vertical plane as the fluid flows through the at least one tank.

8. The method of claim 7, wherein a width of the at least one tank is less than both a length and height of the at least one tank.

9. The method of claim 8, further comprising configuring a series of tanks side by side and in fluid communication with the at least one tank to progressively settle out the solids from the fluid in stages as the fluid passes from one tank to an adjacent tank in series.

10. The method of claim 9, further comprising securing a waste pipe in fluid communication with a solids sump of each of the tanks to remove the solids that settled from the fluid.

11. The method of claim 10, further comprising collecting effluent proximate an upper portion of each of the tanks, wherein the effluent contains less suspended solids than the influent of each tank.