Control method for a balancing lifting gear and balancing lifting gear

• US 9,643,322 B2
• Filed: 04/11/2013
• Issued: 05/09/2017
• Est. Priority Date: 04/20/2012
• Status: Active Grant

• Current Assignee: Konecranes Global Corporation (Konecranes Terex Plc)
• Original Assignee: Terex MHPS GmbH (Konecranes Oyj)
• Inventors: Freitag, Holger, Maccioni, Giorgio, Persico, Giuliano
• Primary Examiner(s): Tran, Khoi
• Assistant Examiner(s): NGUYEN, ROBERT T
• Application Number:
  US13/860,752
• Publication Number:
  US 20130282178A1
• Time in Patent Office: 1,489 Days
• Field of Search: 700257, 254266, 254273, 254275
• CPC Class Codes: B25J 13/02 Hand grip control means handles or pedals for crane control B66C13/56; for measuring the force applied to control members G01L5/22; hand-held casings for switching devices, e.g. joy-sticks H01H9/0214
• CPC Class Codes: B25J 13/085 Force or torque sensors B25J13/082, B25J13/084 take precedence
• CPC Class Codes: B66D 1/40 Control devices
• CPC Class Codes: B66D 1/46 electric
• CPC Class Codes: B66D 1/48 automatic
• CPC Class Codes: B66D 1/56 Adaptations of limit switches
• CPC Class Codes: B66D 3/18 Power-operated hoists

Abstract

A control method for a balancing lifting gear which includes a lifting motor that can be actuated by a controller and uses a control handle with a force sensor to lift and lower a load-supporting device. In a “Balance” operating mode, the load-supporting device, with or without a picked-up load, is raised or lowered by the controller in response to a force applied by an operator. In order to ensure disturbance-free handling of a load when removing or attaching a load, a “Pick-up” operating mode or an “Assemble” operating mode is selected, in which the load-supporting device is moved independently without the influence of the force of the operator by the controller in the lifting or lowering direction in dependence upon the signals determined by the force sensor. A balancing lifting gear which operates in accordance with the aforementioned control method is also disclosed.

Claims

1. A control method for a balancing lifting gear that lifts and lowers a load-supporting device, said balancing lifting gear having a lifting motor, a controller adapted to actuate said motor, a control handle, said control handle including a force sensor that produces a signal in response to a force applied by at least one chosen from an operator, another object striking the load-supporting device, another object placed on top of a load supported by the load-supporting device, and the load supporting device becoming hooked under another object, said method comprising:

providing said control handle an operating mode selector that receives an operator selection from among at least a Balance operating mode, a Pick-up operating mode, and an Assemble operating mode;

selecting from among the Balance operating mode, the Pick-up operating mode, or the Assemble operating mode;

when the Balance operating mode is selected, raising or lowering the load-supporting device in a vertical lifting or lowering direction by the controller in response to the signal produced by the force sensor in response to the force applied by the operator to the control handle or the force applied to the load-handling device, or the force applied to the load supported by the load-handling device;

when either the Pick-up operating mode or the Assembly operating mode is selected, in response to the selection raising or lowering the load-supporting device in a vertical lifting or lowering direction by the controller by moving the load-supporting device automatically to a desired position without a further force applied to the control handle or to the load, while the controller responds to the signal produced by a force applied to the force sensor while automatically raising or lowering of the load-supporting device in the vertical lifting or lowering direction.

2. The control method as claimed in claim 1 including actuating the lifting motor by the controller in the Pick-up operating mode such that the load-supporting device is raised until the force sensor measures a force which exceeds a preselected limit value, and the controller subsequently changes to a Hold operating mode, in which the load-supporting device is held in a stationary manner.

3. The control method as claimed in claim 2 wherein the preselected limit value is preset in the controller in the Pick-up operating mode.

4. The control method as claimed in claim 3 wherein the preset limit value is in the range of 10 N to 100 N.

5. The control method as claimed in claim 1 further including a Hold operating mode in which a brake which acts upon the load-supporting device is actuated by the controller.

6. The control method as claimed in claim 1 wherein the Assembly operating mode includes an Assemble I operating mode in which the lifting motor is actuated by the controller in a manner that the load-supporting device is automatically raised and lowered by the controller in a taring procedure until a particular force in relation to the load, the load supporting device and/or the control handle is measured by the force sensor, wherein the particular force is one that was previously tared.

7. The control method as claimed in claim 6 wherein the load-supporting device is lowered when the measured force is larger than the tared force and the load-supporting device is raised when the measured force is smaller than the tared force.

8. The control method as claimed in claim 6 wherein the signal produced by the force sensor in response to the force applied by the operator to the control handle in the Assemble I operating mode is monitored by the controller with an increased level of sensitivity compared with in the Balance operating mode and the signal produced by the force sensor in response to the force applied by the operator is thus evaluated in the direction of a lower speed for raising and lowering the load-supporting device in the Assembly I operating mode than in the Balance operating mode.

9. The control method as claimed in claim 6 wherein the speed for raising and lowering the load-supporting device in the Assemble I operating mode is selected by the controller from within a range of 2 mm/s to 8 mm/s.

10. The control method as claimed in claim 6 wherein the controller determines an abutment, attachment, snagging or canting of the load in the Assemble I operating mode by differential monitoring of the force measured by the force sensor, in which specific temporal differentials of the force measured by the force sensor are compared to a limit value and the taring procedure is carried out in the event that the limit value is exceeded.

11. The control method as claimed in claim 1 wherein said Assembly operating mode includes an Assemble II operating mode in which the lifting motor is actuated by the controller such that the load-supporting device is raised as long as the signal produced by the force sensor in response to the force applied by the operator to the control handle does not act in a downwards direction, and that the load-supporting device is lowered when the signal produced by the force sensor in response to the force applied by the operator to the control handle acts in a downwards direction.

12. The control method as claimed in claim 11 wherein the signal produced by the force sensor in response to the force applied by the operator to the control handle in the Assemble II operating mode is monitored by the controller with an increased level of sensitivity compared with a force applied in the Balance operating mode and the signal produced by the force sensor in response to the force applied by the operator to the control handle is thus evaluated in the direction of a lower speed for raising and lowering the load-supporting device in the Assemble II operating mode than in the Balance operating mode.

13. The control method as claimed in claim 6 wherein a frequency of direction changes of movement of the load-supporting device is monitored by the controller in the Assemble I and Assemble II operating modes and a speed at which the load-supporting device is raised or lowered is reduced and/or a Hold operating mode is selected if the frequency exceeds a particular limit value.

14. The control method as claimed in claim 1 wherein the speed for raising and lowering the load-supporting device is selected by the controller from the range of approximately 2 mm/s to approximately 10 mm/s in the Pick-up operating mode and in the Assemble II operating mode.

15. The control method as claimed in claim 11 further including a Weigh operating mode in which a load force acting upon the force sensor is measured by the controller.

16. The control method as claimed in claim 15 wherein the Weigh operating mode is started by the controller when the operator takes the operator'"'"'s hand off the control handle.

18. The control method as claimed in claim 1 wherein when either the Pick-up operating mode or Assembly operating mode is selected then the controller responds to the signal produced by a force applied to the force sensor with increased sensitivity as compared with the Balance operating mode or until a limit value is reached.

17. A balancing lifting gear, comprising:

a lifting motor, a controller that actuates said lifting motor, an operating mode selector, and a control handle with a force sensor, said force sensor produces a signal in response to a force applied by at least one chosen from an operator, another object striking a load-supporting device, another object placed on top of the load supported by the load-supporting device, and the load-supporting device becoming hooked under another object in an operation to lift and lower a load-supporting device wherein said operating mode selector receives an operator selection from among at least a Balance operating mode, a Pick-up operating mode, and an Assemble operating mode;

wherein said controller is selectable to operate in the Balance operating mode in which the load-supporting device, with or without a picked-up load, is raised or lowered by the controller in a vertical lifting or lowering direction in response to the signal produced by the force sensor in response to the force applied by the operator to the control handle or the force applied to the load-handling device or the force applied to a load supported by the load-handling device; and

wherein said controller is selectable to operate in the Pick-up operating mode or the Assemble operating mode in which in response to the selection the load-supporting device is raised or lowered by the controller in the vertical lifting or lowering direction automatically to a desired position without a further force applied to the control handle or to the load, while the controller responds to the signal produced from a force applied to the force sensor while automatically raising or lowering of the load-supporting device in the vertical lifting or lowering direction.

19. The balancing lifting gear as claimed in claim 17 wherein said controller responds to the signal produced from the force sensor with increased sensitivity as compared with the Balance operating mode or until a limit value is reached when the controller is selected to operate in the Pick-up operating mode or the Assembly operating mode.