Drilling rig system having improved electrical subsystem

• US 9,644,431 B2
• Filed: 01/09/2015
• Issued: 05/09/2017
• Est. Priority Date: 11/26/2014
• Status: Active Grant

• Current Assignee: Orion Holdco, LLC
• Original Assignee: Integrated Drive Systems LLC
• Inventors: Myers, Norman S., Carroll, David
• Primary Examiner(s): Tran, Thienvu
• Assistant Examiner(s): Baxter, Brian K
• Application Number:
  US14/593,776
• Publication Number:
  US 20160145947A1
• Time in Patent Office: 851 Days
• Field of Search: 307154
• CPC Class Codes: E21B 15/003 adapted to be moved on their substructure, e.g. with skidding means; adapted to drill a plurality of wells
• CPC Class Codes: E21B 19/00 Handling rods, casings, tubes or the like outside the borehole, e.g. in the derrick; Apparatus for feeding the rods or cables
• CPC Class Codes: E21B 3/02 Surface drives for rotary drilling
• CPC Class Codes: H02J 2310/12 The local stationary network supplying a household or a building
• CPC Class Codes: H02J 3/00 Circuit arrangements for ac mains or ac distribution networks
• CPC Class Codes: H02J 3/38 Arrangements for parallely feeding a single network by two or more generators, converters or transformers
• CPC Class Codes: H02J 3/381 Dispersed generators

Abstract

In embodiments a drilling rig system includes a rig unit having rig equipment and a rig electrical subsystem configured for electrical communication with the rig equipment and including a rig electrical subsystem input transformer, an electrical system including a primary power supply subsystem remote from the rig unit, and an intermediate electrical subsystem.

Claims

1. A drilling rig system comprising:

a movable drilling rig unit comprising;

a mast,

rig equipment;

a rig electrical subsystem configured for electrical communication with the rig equipment, the rig electrical subsystem configured to deliver power to the rig equipment, the rig electrical subsystem comprising a rig electrical subsystem input transformer; and

a relocation subsystem configured to relocate the movable drilling rig unit between plural discrete drilling locations; and

an electrical system comprising;

a primary power supply subsystem remote from the movable drilling rig unit, wherein the primary power supply remains stationary during movement of the movable drilling rig unit between plural discrete drilling locations; and

an intermediate electrical subsystem configured to carry electrical power from the primary power supply subsystem to the rig electrical subsystem, the intermediate electrical subsystem comprising an intermediate conductor configured to carry 4160 VAC.

2. A drilling rig system according to claim 1 and further comprising:

the primary power supply subsystem configured to provide 600 VAC to the intermediate electrical subsystem.

3. A drilling rig system according to claim 1 and further comprising:

the primary power supply subsystem comprising at least one primary generator configured to provide 600 VAC to the intermediate electrical subsystem.

4. A drilling rig system according to claim 3 and further comprising:

the primary power supply subsystem comprising a powerhouse unit remote from the rig unit, the powerhouse unit comprising the at least one primary generator.

5. A drilling rig system according to claim 1 and further comprising:

the intermediate electrical subsystem comprising an intermediate subsystem input transformer configured for electrical communication with the primary power supply subsystem for receiving primary power therefrom, the intermediate subsystem input transformer configured to provide 4160 VAC on the intermediate conductor.

6. A drilling rig system according to claim 5 and further comprising:

the intermediate subsystem input transformer configured to transform primary power at 600 VAC to provide 4160 VAC on the intermediate conductor.

7. A drilling rig system according to claim 1 and further comprising:

the rig electrical subsystem input transformer configured for electrical communication with the intermediate electrical subsystem for receiving intermediate power therefrom at 4160 VAC.

8. A drilling rig system according to claim 7 and further comprising:

the rig electrical subsystem input transformer configured to transform intermediate power at 4160 VAC to provide 600 VAC to a rig subsystem conductor.

9. A drilling rig system according to claim 1 and further comprising:

a conductor carrier reel configured to carry the intermediate conductor, the conductor carrier reel supported for rotation about a conductor carrier reel axis.

10. A drilling rig system according to claim 9 and further comprising:

the conductor carrier reel configured for playing in the intermediate conductor thereupon during relocation movement of the rig unit toward the primary power supply subsystem, the conductor carrier reel configured for playing out the intermediate conductor therefrom during relocation movement of the rig unit away from the primary power supply subsystem.

11. A drilling rig system according to claim 10 and further comprising:

the conductor carrier reel supported for relocation movement with the rig unit.

12. A drilling rig system according to claim 10 and further comprising:

wherein a foundation pad installed at the drilling site encompasses plural discrete drilling locations;

the rig unit supported on the foundation pad, the rig unit configured for relocation movement across the foundation pad between the plural discrete drilling locations for drilling wells at the plural discrete drilling locations;

the conductor carrier reel axis supported in fixed relationship to the rig unit, the conductor carrier reel configured for playing the intermediate conductor spooled thereupon relative to the rig unit during relocation of the rig unit across the foundation pad.

13. A drilling rig system according to claim 10 and further comprising:

the conductor carrier reel supported by the rig unit.

14. A drilling rig system according to claim 10 and further comprising:

wherein the relocation subsystem comprises a walking mechanism, or a set of wheels, or a set of tracks, or combinations thereof.

15. A drilling rig system according to claim 9 and further comprising:

the intermediate power supply subsystem comprising a composite intermediate cable structure, the composite intermediate cable structure comprising the intermediate conductor, the composite intermediate cable structure further comprising control cabling, the control cabling comprising at least one of the following;

data communication cable configured for communicating data between the rig unit and equipment remote from the rig unit, and control circuit wiring for enabling control of equipment remote from the rig unit;

the conductor carrier reel configured to carry the composite intermediate cable structure in spooled relationship therewith, the conductor carrier reel supported for rotation about a conductor carrier reel axis for playing the composite intermediate cable structure in spooled relationship relative thereto.

16. A drilling rig system according to claim 15 and further comprising:

the rig unit comprising a drillers control unit, the control cabling configured for communication with the drillers control unit.

17. A drilling rig system according to claim 9 and further comprising:

the intermediate power supply subsystem further comprising discrete control cabling, the discrete control cabling being discrete from the intermediate conductor, the discrete control cabling comprising at least one of the following;

data communication cable configured for communicating data between the rig unit and equipment remote from the rig unit, and

control circuit wiring for enabling control of equipment remote from the rig unit;

a control cabling carrier reel configured to carry the discrete control cabling in spooled relationship therewith, the control cabling carrier reel supported for rotation about a control cabling carrier reel axis for playing the discrete control cabling in spooled relationship relative thereto.

18. A drilling rig system according to claim 17 and further comprising:

the rig unit comprising a drillers control unit, the control cabling configured for communication with the drillers control unit.

19. A drilling rig system according to claim 1 and further comprising:

the rig electrical subsystem comprising a variable frequency drive configured to deliver power to the rig equipment.

20. A drilling rig system according to claim 19 and further comprising:

the rig equipment comprising the following;

top drive, hoist, draw works, pipe tong, joint elevator, electro-mechanical equipment, wrench, electric motor, hydraulic equipment, rotary table, lift equipment, and combinations thereof.

21. A drilling rig system comprising:

a movable drilling rig unit comprising;

a mast,

rig equipment;

a rig electrical subsystem configured for electrical communication with the rig equipment, the rig electrical subsystem configured to deliver power to the rig equipment, the rig electrical subsystem comprising a rig electrical subsystem input transformer; and

a relocation subsystem configured to relocate the movable drilling rig unit between plural discrete drilling locations; and

an electrical system comprising;

a primary power supply subsystem remote from the movable drilling rig unit, wherein the primary power supply remains stationary during movement of the movable drilling rig unit between plural discrete drilling locations; and

an intermediate electrical subsystem configured to carry electrical power from the primary power supply subsystem to the rig electrical subsystem, the intermediate electrical subsystem comprising a single three-phase conductor.

22. The drilling rig system of claim 21, wherein the single three-phase conductor is configured to carry all of the electrical power delivered to the rig electrical subsystem from the primary power supply subsystem.

23. The drilling rig system of claim 21, wherein the single three-phase conductor is configured to carry 4160 VAC.

24. A drilling rig system comprising:

a movable drilling rig unit comprising;

a mast,

rig equipment;

a rig electrical subsystem configured for electrical communication with the rig equipment, the rig electrical subsystem configured to deliver power to the rig equipment, the rig electrical subsystem comprising a rig electrical subsystem input transformer; and

a relocation subsystem configured to relocate the movable drilling rig unit between plural discrete drilling locations;

an electrical system comprising;

a primary power supply subsystem remote from the movable drilling rig unit, wherein the primary power supply remains stationary during movement of the movable drilling rig unit between plural discrete drilling locations; and

an intermediate electrical subsystem comprising an intermediate conductor configured to carry electrical power from the primary power supply subsystem to the rig electrical subsystem; and

a conductor carrier reel configured to carry the intermediate conductor, the conductor carrier reel supported for rotation about a conductor carrier reel axis for playing in the intermediate conductor during relocation movement of the rig unit toward the primary power supply subsystem and for playing out the intermediate conductor during relocation movement of the rig unit away from the primary power supply subsystem.

25. The drilling rig system of claim 24, wherein the intermediate conductor is a three-phase conductor configured to carry all of the electrical power delivered to the rig electrical subsystem from the primary power supply subsystem.

26. The drilling rig system of claim 25, wherein the three-phase conductor is configured to carry 4160 VAC.