Downhole valve for fluid energized packers

• US 9,644,451 B2
• Filed: 06/20/2014
• Issued: 05/09/2017
• Est. Priority Date: 06/21/2013
• Status: Active Grant

• Current Assignee: TAM International Incorporated
• Original Assignee: TAM International Incorporated
• Inventors: Vlielander, Ray, Gonas, Dennis, Wyatt, Mark, Phillips, Ross
• Primary Examiner(s): MICHENER, BLAKE E
• Application Number:
  US14/310,819
• Publication Number:
  US 20140374120A1
• Time in Patent Office: 1,054 Days
• CPC Class Codes: E21B 2200/04 Ball valves
• CPC Class Codes: E21B 23/06 for setting packers
• CPC Class Codes: E21B 33/1243 with inflatable sleeves
• CPC Class Codes: E21B 33/127 with inflatable sleeve E21B33/122, E21B33/124 take precedence
• CPC Class Codes: E21B 34/12 operated by movement of casings or tubings
• CPC Class Codes: E21B 43/26 by forming crevices or fractures

Abstract

A downhole valve for fluid energized packers includes a valve sub and a packer. The valve sub further includes a control tube and a rotatable ball, the control tube having at least one closable aperture fluidly coupled to the packer when open, and the rotatable ball rotatable about an axle having at least one flow path closable by a rotation of the ball. The rotatable ball rotates about an axle coupled to a shift sleeve coupled to the lower end of the control tube. The rotatable ball includes a rotation pin extending from its outer surface and a rotation pin sleeve is adapted to rotate the ball in response to a movement of the ball toward or away from the rotation pin sleeve.

Claims

1. A downhole tool on a tool string having a tool string bore positionable in a wellbore having a wellbore axis, the downhole tool comprising:

a first packer sub coupled to the tool string, the packer sub having a first inflatable element and a first packer inflation port;

a valve sub coupled to the tool string, the valve sub having;

a valve sub housing, the valve sub housing being generally tubular having at least one packer supply port in fluid communication with the packer inflation port;

a control tube, the control tube being generally tubular and aligned with the valve sub housing and having an upper and lower end, the upper end coupled to the tool string, and the lower end positioned within the bore of the valve sub housing, the control tube having a bore and at least one aperture through its side wall, the control tube having an open position in which the aperture provides fluid communication between the bore of the control tube and the packer supply port, and a closed position in which the apertures are covered by the inner wall of the valve sub housing and the bore of the control tube, the control tube bore being in fluid communication with the tool string bore;

a shift sleeve coupled to the lower end of the control tube having a hole adapted to accept an axle pin;

a rotatable ball adapted to rotate about the axle pin, the rotatable ball having at least one flow path through its body, the rotatable ball having an open position and a closed position selected by the upward or downward movement of the tool string, the open and closed positions of the rotatable ball being in opposition to the open and closed position of the control tube, thereby allowing or preventing fluid flow through the at least one flow path from the tool string bore and the bore of the control tube, the rotatable ball having a rotation pin extending from its outer surface; and

a rotation pin sleeve coupled to the rotation pin adapted to rotate the ball from the closed position to the open position in response to a movement of the ball toward or away from the rotation pin sleeve.

2. The downhole tool of claim 1, further comprising:

an upper valve seat floatingly coupled to the shift sleeve to sealingly contact the rotatable ball in response to fluid pressure applied within the shift sleeve when the rotatable ball is in the closed position.

3. The downhole tool of claim 1, further comprising:

a lower valve seat positioned to sealingly contact the rotatable ball when the ball is in the open position, the lower valve seat having a bore in fluid communication with the at least one flow path when the rotatable ball is in the open position, the lower valve seat positioned spaced apart from the rotatable ball when the rotatable ball is in the closed position.

4. The downhole tool of claim 1, further comprising:

a perforated pipe coupled to the tool string and in fluid communication with the tool string bore when the rotatable ball is in the open position, the perforated pipe comprising at least one aperture to allow a fluid to flow from the bore of the perforated pipe to the wellbore and a surrounding formation.

5. The downhole tool of claim 4, wherein the downhole tool further comprises:

a second packer sub, the second packer sub coupled to the tool string and having a second inflatable element and a second packer inflation port, the second packer inflation port in fluid communication with the packer supply port of the valve sub housing.

6. The downhole tool of claim 5, wherein:

the first packer sub further comprises a communication port, the communication port coupled to the inflation port of the second packer sub thereby coupling the second packer sub to the packer supply port of the valve sub housing via the inflatable element of the first packer sub.

7. The downhole tool of claim 6, wherein:

the first packer sub and the second packer sub are positioned above and below the at least one aperture of the perforated pipe and configured to isolate the wellbore between the first inflatable element and the second inflatable element.

8. The downhole tool of claim 1, further comprising:

a spring positioned to bias the rotatable ball into the closed position and the control tube apertures into an open position.

9. The downhole tool of claim 1, wherein:

the rotatable ball is transitioned from the closed position to the open position and the control tube apertures are transitioned from the open position to the closed position by a downward movement of the tool string.

10. A method comprising:

providing a first packer sub coupled to the tool string, the packer sub having a first inflatable element and a first packer inflation port;

providing a valve sub coupled to the tool string, the valve sub having;

a valve sub housing, the valve sub housing being generally tubular having at least one packer supply port in fluid communication with the packer inflation port;

a control tube, the control tube being generally tubular and aligned with the valve sub housing and having an upper and lower end, the upper end coupled to the tool string, and the lower end positioned within the bore of the valve sub housing, the control tube having a bore and at least one aperture through its side wall, the control tube having an open position in which the aperture provides fluid communication between the bore of the control tube and the packer supply port, and a closed position in which the apertures are covered by the inner wall of the valve sub housing and the bore of the control tube, the position selected by an upward or downward movement of the tool string, the control tube bore being in fluid communication with the tool string bore;

a shift sleeve coupled to the lower end of the control tube having a hole adapted to accept an axle pin;

a rotatable ball adapted to rotate about the axle pin, the rotatable ball having at least one flow path through its body, the rotatable ball having an open position and a closed position selected by the upward or downward movement of the tool string, the open and closed positions of the rotatable ball being in opposition to the open and closed position of the control tube, thereby allowing or preventing fluid flow through the at least one flow path from the tool string bore and the bore of the control tube, the rotatable ball having a rotation pin extending from its outer surface; and

a rotation pin sleeve coupled to the rotation pin adapted to transition the rotatable ball from the closed position to the open position in response to a movement of the rotatable ball toward or away from the rotation pin sleeve;

running the downhole tool to a desired position;

filling the first inflatable element;

transitioning the control tube into the closed position and transitioning the rotatable ball into the open position;

pumping fluid through the tool bore;

transitioning the control tube into the open position, allowing fluid from the first inflatable elements to drain; and

transitioning the rotatable ball into the closed position.

11. The method of claim 10, further comprising:

providing a perforated pipe coupled to the tool string and in fluid communication with the tool string bore when the rotatable ball is in the open position, the perforated pipe comprising at least one aperture to allow fluid to flow from the bore of the perforated pipe to the wellbore and a surrounding formation;

providing a second packer sub, the second packer sub coupled to the tool string below the perforated pipe and having a second inflatable element and a second packer inflation port, the second packer inflation port in fluid communication with the packer supply port of the valve sub housing;

filling the second inflatable element; and

flowing fluid pumped through the tool bore through the at least one aperture of the perforated pipe into the wellbore between first and second packer subs.

12. The method of claim 10, wherein:

the control tube is transitioned into the closed position and the rotatable ball is transitioned into the open position by a downward movement of the tool string; and

the control tube is transitioned into the open position and the rotatable ball is transitioned into the closed position by an upward movement of the tool string.

13. A valve assembly for use in a downhole tool as part of a tool string, the valve assembly comprising:

a housing, the housing being generally tubular having at least one output port;

a control tube, the control tube being generally tubular and aligned with the housing and having an upper and lower end, the upper end coupled to the tool string, and the lower end positioned within the bore of the housing, the control tube having a bore and at least one aperture through its side wall, the control tube having an open position in which the aperture provides fluid communication between the bore of the control tube and the output port, and a closed position in which the apertures are covered by the inner wall of the housing, the open and closed positions of the control tube selected by the upward or downward movement of the tool string the control tube bore being in fluid communication with the tool string bore;

a shift sleeve coupled to the lower end of the control tube having a hole adapted to accept an axle pin;

a rotatable ball adapted to rotate about the axle pin, the rotatable ball having at least one flow path through its body, the rotatable ball having an open position and a closed position selected by the upward or downward movement of the tool string, the open and closed positions of the rotatable ball being in opposition to the open and closed position of the control tube, thereby allowing or preventing fluid flow through the at least one flow path from the tool string bore and the bore of the control tube, the rotatable ball having a rotation pin extending from its outer surface; and

a rotation pin sleeve coupled to the rotation pin adapted to rotate the ball from the closed position to the open position in response to a movement of the ball toward or away from the rotation pin sleeve.

14. The valve assembly of claim 13, further comprising:

an upper valve seat floatingly coupled to the shift sleeve to sealingly contact the rotatable ball in response to fluid pressure applied within the shift sleeve when the rotatable ball is in the closed position.

15. The valve assembly of claim 13, further comprising:

a lower valve seat positioned to sealingly contact the rotatable ball when the ball is in the open position, the lower valve seat having a bore in fluid communication with the at least one flow path when the rotatable ball is in the open position, the lower valve seat positioned spaced apart from the rotatable ball when the rotatable ball is in the closed position.

16. The valve assembly of claim 13, further comprising:

a spring positioned to bias the rotatable ball into the closed position and the control tube apertures into an open position.

17. The valve assembly of claim 13, wherein:

the rotatable ball is transitioned from the closed position to the open position and the control tube apertures are transitioned from the open position to the closed position by a downward movement of the tool string.