Remote pressure readout while deploying and undeploying coiled tubing and other well tools

• US 9,644,472 B2
• Filed: 01/21/2014
• Issued: 05/09/2017
• Est. Priority Date: 01/21/2014
• Status: Active Grant

• Current Assignee: Baker Hughes Incorporated (Baker Hughes Company)
• Original Assignee: Baker Hughes Incorporated (Baker Hughes Company)
• Inventors: Fuhst, Karsten, Bertke, Jan C., Peter, Andreas
• Primary Examiner(s): Wang, Wei
• Application Number:
  US14/159,928
• Publication Number:
  US 20150204183A1
• Time in Patent Office: 1,204 Days
• CPC Class Codes: E21B 47/06 Measuring temperature or pressure
• CPC Class Codes: G01L 19/086 for remote indication

Abstract

A well tool has a pressure sensor disposed in an interior space. The pressure sensor has at least one sensing element estimating a pressure parameter of a fluid in the interior space and a transponder configured to transmit radio frequency (RF) signals representative of the estimated pressure parameter. A data retrieval module receives the RF signals transmitted by the transmitter.

Claims

1. A system for estimating pressure at a surface location above a wellbore drilled in an earthen formation, comprising:

a drill string configured to be conveyed along the wellbore;

a bottomhole assembly (BHA) connected to the drill string, the BHA including a bore flowing fluid between the surface and an annulus surrounding the BHA;

a pressure sensor disposed along the BHA, the pressure sensor having at least one sensing element estimating a pressure parameter of the fluid in the BHA bore;

a power source energizing the pressure sensor at the surface location when the power source and the pressure sensor are at the surface location;

a transponder disposed along the BHA, the transponder being configured to transmit radio frequency (RF) signals representative of the estimated pressure parameter, the transponder being further configured to transmit the RF signals at the surface location; and

a data retrieval module positioned at the surface location and configured to receive the RF signals transmitted by the transponder.

2. The system of claim 1, wherein the transponder is configured to transmit the RF signals in response to an induction coupling with the data retrieval module.

3. The system of claim 1, wherein the data retrieval module is a hand-held device.

4. The system of claim 1, wherein an induction coupling between the transponder and the data retrieval module energizes at least one of:

(i) the pressure sensor, and (ii) the transponder.

5. The system of claim 1, further comprising a quick disconnect selectively connecting the drill string to the BHA, and wherein the pressure sensor is positioned to estimate a pressure in the BHA bore that is proximate to the quick disconnect.

6. The system of claim 5, wherein the pressure sensor is positioned between the quick disconnect and a flow control device associated with the BHA, the flow control device being configured to prevent fluid flow along the BHA bore to the surface.

7. The system of claim 1, wherein the drill string includes a coiled tubing, and further comprising:

a quick disconnect selectively connecting the coiled tubing to the BHA, the quick disconnect being actuated by a disconnect tool at a surface location, the quick disconnect having at least one valve controlling fluid flow through the quick disconnect; and

at least one fluid control device positioned along the BHA, the at least one fluid control device controlling fluid flow along the BHA, wherein the pressure sensor estimates the pressure parameter in a section of the bore between the at least one fluid control device and the quick disconnect.

8. The system of claim 7, wherein the transponder is configured to transmit the RF signals in response to an induction coupling with the data retrieval module, wherein the data retrieval module is one of:

(i) a hand-held device, and (ii) fixed at a stationary location at the surface, and wherein the induction coupling between the transponder and the data retrieval module energizes the pressure sensor.

9. A system for estimating a pressure inside a well tool, comprising:

a well tool configured to be disposed into a wellbore formed in an earthen formation, the well tool having an interior space;

a pressure sensor disposed in the interior space, the pressure sensor having at least one sensing element estimating a pressure parameter of a fluid in the interior space and a transponder configured to transmit radio frequency (RF) signals representative of the estimated pressure parameter; and

a data retrieval module configured to receive the RF signals transmitted by the transponder;

a quick disconnect associated with the well tool, wherein the pressure sensor is positioned to estimate a pressure in the well tool that is proximate to the quick disconnect; and

a flow control device associated with the well tool, the flow control device being configured to prevent fluid flow along the well tool to the surface, wherein the pressure sensor is positioned between the quick disconnect and the flow control device.

10. A method for estimating pressure in a bore of a bottomhole assembly (BHA) connected to a drill string, wherein a fluid flows between the BHA bore and an annulus surrounding the drill string, the method comprising:

conveying the drill string along a wellbore in a formation;

estimating, at the surface, a pressure parameter relating to a fluid in the BHA bore using a pressure sensor in communication with the fluid;

providing a power source energizing the pressure sensor at the surface location when the power source and the pressure sensor are at the surface location;

transmitting radio frequency (RF) signals representative of the estimated pressure parameter from a transponder in the BHA; and

using a data retrieval module to receive, at the surface, the transmitted estimated pressure.

11. The method of claim 10, further comprising inductively coupling the transponder to the data retrieval module.

12. The method of claim 10, wherein the data retrieval module is one of:

(i) a hand-held device, and (ii) fixed at a stationary location at the surface.

13. The method of claim 10, further comprising energizing the pressure sensor using an induction coupling between the transponder and the data retrieval module.

14. The method of claim 10, further comprising:

estimating a pressure in the BHA bore using the pressure sensor; and

activating a quick disconnect to disconnect the drill string from the BHA at the surface only if the estimated pressure is below a preset value.

15. The method of claim 14, wherein the pressure sensor is positioned between the quick disconnect and a flow control device associated with the BHA, the flow control device being configured to prevent fluid flow along the BHA bore to the surface.

16. The method of claim 10, wherein the drill string include a coiled tubing, and further comprising:

connecting the coiled tubing to the BHA with a quick disconnect device using a surface tool, the quick disconnect having at least one valve controlling fluid flow through the quick disconnect; and

controlling fluid flow along the BHA using at least one fluid control device positioned along the BHA, wherein the pressure sensor estimates the pressure parameter in a section of the bore between the at least one fluid control device and the quick disconnect device.