Device and method for verifying the construction of adhesively-attached substrates

• US 9,645,092 B2
• Filed: 10/14/2013
• Issued: 05/09/2017
• Est. Priority Date: 10/14/2013
• Status: Active Grant

• Current Assignee: Valco Cincinnati Inc.
• Original Assignee: Valco Cincinnati Inc.
• Inventors: Lowe, Kevin James, Manders, Graham Terence, Vasiu, Stelian Nicolaie, Brashear, James, Zuo, Aiqiu, Tran, Denis, Bahrami, Mehdi
• Primary Examiner(s): ZHAO, XIAO SI
• Application Number:
  US14/052,978
• Publication Number:
  US 20150104563A1
• Time in Patent Office: 1,303 Days
• CPC Class Codes: B32B 2041/04 Detecting wrong registration, misalignment, deviation, failure
• CPC Class Codes: B32B 41/00 Arrangements for controlling or monitoring lamination processes; Safety arrangements
• CPC Class Codes: B65B 51/02 Applying adhesives or sealing liquids
• CPC Class Codes: C09J 5/06 involving heating of the applied adhesive
• CPC Class Codes: G01B 11/22 for measuring depth
• CPC Class Codes: G01N 21/35 using infrared light G01N21/39 takes precedence
• CPC Class Codes: G01N 21/88 Investigating the presence of flaws or contamination
• CPC Class Codes: G01N 21/8806 Specially adapted optical and illumination features
• CPC Class Codes: G01N 25/04 of melting point; of freezing point; of softening point
• CPC Class Codes: G01N 25/72 Investigating presence of flaws

Abstract

A device and method for inspecting the deposition of hot melt onto an object to be assembled. A comparison is made between sensed images of the object after application of the hot melt and a predetermined standard to determine if the construction integrity of the object made with the hot melt is within the range established by the standard. Composite images from a sensor operating in the infrared band and another sensor reveal physical features of the object, as well as provide registration information about the placement of the hot melt on the assembled object. Composite images also present a way to visually ascertain ongoing or past production operations in order to trace problems with the raw material used for the object, as well as for the construction process of the object with the hot melt.

Claims

1. A system for checking the quality of hot melt applied onto an object that is assembled with said hot melt, said system comprising:

an imaging device responsive to both a thermal image that emanates from said hot melt and a multi-dimensional image which is representative of a geometric feature associated with said object;

a controller comprising a processing device cooperative with said imaging device to determine if signals received therefrom that correspond to said applied hot melt and said at least one geometric feature meet predetermined deposition criteria for said assembled object; and

a timing mechanism cooperative with said controller to determine a length of time between deposition of said hot melt on said object and arrival of said object to within sensing range of said imaging device;

a notification device responsive to said processing device to provide indicia of whether said predetermined deposition criteria is met.

2. The system of claim 1, wherein said imaging device comprises a first imaging device that is responsive to said thermal image and a second imaging device that is responsive to said multi-dimensional image.

3. The system of claim 2, wherein said second imaging device is selected from the group consisting of at least one camera configured to receive images within the visual band of the electromagnetic spectrum, 2D imaging devices, 3D imaging devices and a separate thermal image camera.

4. The system of claim 3, wherein said 3D imaging device comprises a 3D profile imager that locates object features by their depth.

5. The system of claim 2, wherein said first imaging device operates via thermal contrast between said hot melt and at least one surface of said assembled object.

6. The system of claim 2, further comprising a photo-electric sensor cooperative with said first and second imaging devices to provide a triggering mechanism for detection of said received signals.

7. The system of claim 2, wherein the first imaging device is sensitive to energy in the infrared band with a wavelength range of between about 5000 nm and about 13,000 nm.

8. The system of claim 2, wherein said notification device comprises a display mechanism that depicts an overlay representation of images from both of said first and second imaging devices for the purpose of locating said hot melt with respect to said at least one feature on said assembled object.

9. The system of claim 1, further comprising a rejection mechanism cooperative with said controller such that upon determination by said system that said predetermined deposition criteria is not met, said rejection mechanism removes said assembled object from further assembly.

10. The system of claim 1, wherein said predetermined deposition criteria comprises at least one of quantity and location of said hot melt on said assembled object.

11. A system for checking the quality of hot melt applied onto an object that is assembled with said hot melt, said system comprising:

an imaging device with a thermal image detection component and a geometric feature detection component, wherein the thermal image detection component is signally cooperative with heat data that emanates from said hot melt and the geometric feature detection component is signally cooperative with said pictorial data that corresponds to said object;

a controller cooperative with said imaging device to determine if images from both of said components that correspond to said applied hot melt and said at least one geometric feature meet predetermined deposition criteria for said assembled object;

a timing mechanism cooperative with said controller to determine a length of time between deposition of said hot melt on said object and arrival of said object to within sensing range of said imaging device; and

a notification device responsive to said controller to provide indicia of whether said predetermined deposition criteria is met.

12. The system of claim 11, wherein at least one of said timing mechanism and said controller provides indicia of when a predetermined time delay associated with deposition of said hot melt has been exceeded.

13. The system of claim 11, wherein said geometric feature detection component comprises at least one camera configured to receive images within the visual band of the electromagnetic spectrum.

14. A system for checking the quality of hot melt applied onto an object that is assembled with said hot melt, said system comprising:

an imaging device comprising;

a first imaging component responsive to a thermal image that emanates from said hot melt; and

a second imaging component operating in the visible band and responsive to an image that is representative of a geometric feature associated with said object;

a controller cooperative with said imaging device to determine if a combination of signals received therefrom and that are represented by said thermal image of said hot melt and said geometric feature of said object meet predetermined deposition criteria;

a timing mechanism cooperative with said controller to determine a length of time between deposition of said hot melt on said object and arrival of said object to within sensing range of said imaging device;

a photo-electric sensor cooperative with said imaging device and said controller to provide a triggering mechanism for detection of said images; and

a notification device responsive to said controller to provide indicia of whether said predetermined deposition criteria is met.

15. The system of claim 14, wherein said second imaging component comprises at least one camera configured to receive images within the visible band of the electromagnetic spectrum.