Directional front illuminating device comprising a film based lightguide with high optical clarity in the light emitting region

• US 9,645,304 B2
• Filed: 03/09/2012
• Issued: 05/09/2017
• Est. Priority Date: 03/09/2011
• Status: Active Grant

• Current Assignee: FLEx Lighting II, LLC
• Original Assignee: FLEx Lighting II, LLC
• Inventors: Nichol, Anthony J., Coleman, Zane A., Pucylowski, Shawn
• Primary Examiner(s): Gyllstrom, Bryon T
• Application Number:
  US14/003,569
• Publication Number:
  US 20140056028A1
• Time in Patent Office: 1,887 Days
• Field of Search: 362611, 362612, 362616, 362627, 362628
• CPC Class Codes: F21K 9/232 specially adapted for generating an essentially omnidirectional light distribution, e.g. with a glass bulb
• CPC Class Codes: F21K 9/61 using light guides
• CPC Class Codes: F21K 9/65 specially adapted for changing the characteristics or the distribution of the light, e.g. by adjustment of parts
• CPC Class Codes: F21V 14/02 by movement of light sources in vehicle head lamps F21S41/657
• CPC Class Codes: G02B 6/0015 provided on the surface of the light guide or in the bulk of it
• CPC Class Codes: G02B 6/0018 Redirecting means on the surface of the light guide
• CPC Class Codes: G02B 6/0028 Light guide, e.g. taper
• CPC Class Codes: G02B 6/0043 provided on the surface of the light guide
• CPC Class Codes: G02B 6/006 to produce indicia, symbols, texts or the like
• CPC Class Codes: G02B 6/0065 Manufacturing aspects; Material aspects
• CPC Class Codes: G02B 6/0075 Arrangements of multiple light guides G02B6/0028 takes precedence
• CPC Class Codes: G02B 6/0081 Mechanical or electrical aspects of the light guide and light source in the lighting device peculiar to the adaptation to planar light guides, e.g. concerning packaging
• CPC Class Codes: G02B 6/0088 of the light guide or other optical sheets in the package
• CPC Class Codes: G02B 6/0095 Light guides as housings, housing portions, shelves, doors, tiles, windows, or the like

Abstract

A directional front illumination device includes a film-based lightguide, a plurality of strips of the film extended from a lightguide region of the film along one side of the film with the strips folded and stacked such that they are parallel to each other with their ends forming a light input surface, and light extraction features defining a light emitting region of the film where the light emitting region has a high optical clarity and greater than 90% of the flux is emitted in a first direction toward an object. In one embodiment, the optical clarity of the light emitting region is greater than 70%. In another embodiment, the light extraction features have a fill-factor area percentage less than 20%.

Claims

1. A light emitting device for illuminating an object from the front, the device comprising:

a film with a first surface opposite a second surface in a thickness direction of the film;

a plurality of strips of the film extended from a lightguide region of the film along one side of the film, the strips are folded and stacked such that they are parallel to each other with their ends forming a light input surface;

light extraction features formed within the lightguide region of the film, the light extraction features defining a light emitting region of the film; and

at least one light source emitting light into the light input surface, the light passes through the light input surface and propagates through the strips and the lightguide region by total internal reflection and is directed by the light extraction features to emit a first flux of light first exiting the lightguide region of the film through the first surface of the film toward the object to be illuminated with a directional component in a first direction orthogonal to the first surface,

wherein the first flux is greater than 90% of a total flux of light emitted from the light emitting region, an average lateral dimension of the light extraction features in the light emitting region in a direction parallel to an optical axis of the light within the film at the light extraction features is less than 500 micrometers, and the light emitting region of the film has an average optical clarity in a second direction opposite the first direction greater than 70%.

2. The light emitting device of claim 1 wherein the average optical clarity of the light emitting region in the second direction opposite the first direction is greater than 80%.

3. The light emitting device of claim 1 wherein the average optical clarity of the light emitting region in the second direction opposite the first direction is greater than 90%.

4. The light emitting device of claim 3 wherein the first flux is greater than 95% of the total flux of light emitted from the light emitting region.

5. The light emitting device of claim 1 wherein the average optical clarity of the light emitting region in the second direction opposite the first direction is greater than 94%.

6. The light emitting device of claim 1 wherein the light emitting region of the film has an average optical haze in the second direction less than 10%.

7. The light emitting device of claim 1 wherein the average lateral dimension is less than 200 micrometers.

8. The light emitting device of claim 1 wherein a fill-factor area percentage of the light extraction features in the light emitting region is less than 20% when the at least one light source is emitting light.

9. The light emitting device of claim 1 wherein the light emitting device is a light fixture.

10. The light emitting device of claim 1 wherein a fill-factor area percentage of the light extraction features in the light emitting region is less than 10% when the at least one light source is emitting light.

11. The light emitting device of claim 1 wherein the object is an item for sale, the light emitting from the light emitting region illuminates the item, and a portion of the light emitting from the light emitting region reflects from the item in the second direction, passes back through the light emitting region, and the item is clearly visible through the light emitting region due to the light reflected from the item.

12. The light emitting device of claim 1 wherein the object is a passive display.

13. A light emitting device for illuminating an object from the front, the light emitting device comprising:

a film with a first surface opposite a second surface in a thickness direction the film;

a plurality of strips of the film extended from a lightguide region of the film along one side of the film, the strips are folded and stacked such that they are parallel to each other with their ends forming a light input surface;

light extraction features formed within the lightguide region of the film, the light extraction features defining a light emitting region of the film;

at least one light source emitting light into the light input surface, the light passes through the light input surface and propagates through the strips and the lightguide region by total internal reflection and is directed by the light extraction features to emit a first flux of light first exiting the lightguide region of the film through the first surface of the film toward the object to be illuminated with a directional component in a first direction orthogonal to the first surface,

wherein the first flux is greater than 90% of a total flux of light emitted from the light emitting region, the light emitting region of the film has an average optical clarity in a second direction opposite the first direction greater than 70%, and a fill-factor area percentage of the light extraction features in the light emitting region is less than 20% when the at least one light source is emitting light.

14. The light emitting device of claim 13 wherein the fill-factor area percentage of the light extraction features in the light emitting region is less than 10% when the at least one light source is emitting light.

15. The light emitting device of claim 14 wherein the first flux is greater than 95% of a total flux of light emitted from the light emitting region.

16. The light emitting device of claim 13 wherein the average optical clarity of the light emitting region in the second direction opposite the first direction is greater than 80%.

17. The light emitting device of claim 13 wherein the average optical clarity of the light emitting region is greater than 90% in the second direction opposite the first direction.

18. The light emitting device of claim 13 wherein the average optical clarity of the light emitting region is greater than 94% in the second direction opposite the first direction.

19. The light emitting device of claim 13 wherein the light emitting region of the film has an average optical haze in the second direction opposite the first direction less than 10%.

20. The light emitting device of claim 19 wherein the fill-factor area percentage of the light extraction features in the light emitting region is less than 10% when the at least one light source is emitting light.

21. The light emitting device of claim 13 wherein the light emitting device is a light fixture.

22. A method of illuminating and viewing an object, the method comprising:

forming a plurality of strips extended from a lightguide region of a film along one side of the film, the film comprising a first surface opposite a second surface in a thickness direction the film,

folding and stacking the strips such that they are parallel to each other with their ends forming a light input surface;

forming light extraction features that define a light emitting region within the lightguide region of the film and have a fill-factor area percentage in the light emitting region less than 20% when the at least one light source is emitting light, and an average optical clarity of the light emitting region in a second direction opposite the first direction is greater than 70%;

positioning at least one light source to emit light into the light input surface, the light passes through the light input surface and propagates through the strips and the lightguide region by total internal reflection and is directed by the light extraction features to emit a first flux of light first exiting the lightguide region of the film through the first surface of the film toward the object to be illuminated with a directional component in a first direction orthogonal to the first surface, wherein the first flux is greater than 90% of a total flux of light emitted from the light emitting region; and

viewing through the light emitting region of the film a portion of the light emitted from the light emitting region toward the object that reflects from the object and propagates with a directional component in the second direction through the light emitting region of the film.

23. The method of claim 22 wherein forming the light extraction features includes forming light extraction features that have a fill-factor area percentage in the light emitting region less than 10% when the at least one light source is emitting light.

24. The method of claim 22 wherein forming the light extraction features includes forming light extraction features such that the average optical clarity of the light emitting region in a second direction opposite the first direction is greater than 80%.