Image forming apparatus having waste toner collecting function from a plurality of photosensitive drums

• US 9,645,544 B2
• Filed: 05/02/2016
• Issued: 05/09/2017
• Est. Priority Date: 11/26/2013
• Status: Active Grant

• Current Assignee: Brother Kogyo Kabushiki Kaisha (Brother Industries Limited)
• Original Assignee: Brother Kogyo Kabushiki Kaisha (Brother Industries Limited)
• Inventors: Sato, Shougo, Fukui, Atsushi, Fukuchi, Isao
• Primary Examiner(s): Chen, Sophia S
• Application Number:
  US15/143,788
• Publication Number:
  US 20160246245A1
• Time in Patent Office: 372 Days
• Field of Search: 399358
• CPC Class Codes: G03G 21/007 Arrangement or disposition of parts of the cleaning unit
• CPC Class Codes: G03G 21/10 Collecting or recycling waste developer
• CPC Class Codes: G03G 21/105 Arrangements for conveying toner waste
• CPC Class Codes: G03G 21/12 Toner waste containers
• CPC Class Codes: G03G 21/1633 using doors or covers G03G21/1638 takes precedence
• CPC Class Codes: G03G 21/1814 Details of parts of process cartridge, e.g. for charging, transfer, cleaning, developing G03G21/1835 takes precedence
• CPC Class Codes: G03G 21/1842 for guiding and mounting the process cartridge, positioning, alignment, locks G03G21/1864 and G03G21/1871 take precedence
• CPC Class Codes: G03G 21/1853 the process cartridge being mounted perpendicular to the axis of the photosensitive member
• CPC Class Codes: G03G 2215/1647 Cleaning of transfer member
• CPC Class Codes: G03G 2221/1624 transporting cleaned toner into separate vessels, e.g. photoreceptors, external containers
• CPC Class Codes: G03G 2221/1684 using extractable subframes, e.g. on rails or hinges
• CPC Class Codes: G03G 2221/1869 Cartridge holders, e.g. intermediate frames for placing cartridge parts therein

Abstract

An image forming apparatus includes a main frame, a plurality of process cartridges, a cartridge-supporting body, a belt, a waste toner cartridge, a contact-separation mechanism, and a collective conveying unit. Each process cartridge includes a photosensitive drum and a drum cleaning unit collecting waste toner on the drum. The cartridge-supporting body is movable between an internal position inside the frame and an external position outside the frame. The belt confronts the process cartridges in the internal position. The waste toner cartridge accommodates the waste toner collected from the drums. The contact-separation mechanism moves the cartridge-supporting body between a contact position where the drums are in contact with the belt and a separated position where the drums are out of contact with the belt. The collective conveying unit aggregates waste toner collected from drums and conveys collectively the aggregated waste toner to the waste toner cartridge.

Claims

1. An image forming apparatus comprising:

a casing including a first wall and a second wall facing the first wall in an array direction;

a first process cartridge arranged between the first wall and the second wall and including a first photosensitive drum and a first drum-cleaning unit configured to collect waste toner on the first photosensitive drum;

a second process cartridge arranged between the first wall and the second wall and including a second photosensitive drum and a second drum-cleaning unit configured to collect waste toner on the second photosensitive drum;

a waste toner cartridge arranged between the first wall and the second wall and configured to accommodate both the waste toner collected from the first photosensitive drum by the first drum-cleaning unit and the waste toner collected from the second photosensitive drum by the second drum-cleaning unit;

a third wall having a first recess for receiving one end portion of the first process cartridge and a second recess for receiving one end portion of the second process cartridge;

a fourth wall having a third recess for receiving another end portion of the first process cartridge such that the first process cartridge is supported by the first recess and the third recess, and a fourth recess for receiving another end portion of the second process cartridge such that the second process cartridge is supported by the second recess and the fourth recess, the first wall, the third wall, the fourth wall and the second wall being arranged in this order in the array direction; and

a conveying unit extending in a direction in which the first photosensitive drum and the second photosensitive drum are arranged, the conveying unit configured to convey the waste toner collected by the first drum-cleaning unit and the waste toner collected by the second drum-cleaning unit, the conveying unit being disposed between the third wall and the fourth wall in the array direction,

wherein each of the third wall and the fourth wall has an L-shape viewed in the array direction.

2. The image forming apparatus according to claim 1, further comprising:

a cartridge-supporting body configured to support the first process cartridge and the second process cartridge, the cartridge-supporting body being movable between an internal position inside the casing and an external position outside of the casing; and

a belt configured to confront both the first photosensitive drum and the second photosensitive drum when the cartridge-supporting body supporting both the first process cartridge and the second process cartridge is located at the internal position;

wherein, when the cartridge-supporting body supporting both the first process cartridge and the second process cartridge is located at the internal position, the cartridge-supporting body is movable between a contact position where both the first photosensitive drum and the second photosensitive drum are in contact with the belt and a separated position where both the first photosensitive drum and the second photosensitive drum are out of contact with the belt; and

wherein the conveying unit is configured to convey both the waste toner collected by the first drum-cleaning unit and the waste toner collected by the second drum-cleaning unit when the cartridge-supporting body is located at the contact position.

3. The image forming apparatus according to claim 2, wherein the first drum-cleaning unit has a first communication hole;

wherein the second drum-cleaning unit has a second communication hole; and

wherein the conveying unit has a first inlet and a second inlet, the first inlet and the second inlet being respectively aligned with the first communication hole and the second communication hole when the cartridge-supporting body supporting the first process cartridge and the second process cartridge is located at the contact position.

4. The image forming apparatus according to claim 3, wherein the conveying unit includes:

a collective conveying tube extending in an extending direction;

a first input cylinder protruding from the collective conveying tube in a direction perpendicular to both the extending direction and the array direction, the first input cylinder having the first inlet for receiving waste toner discharged through the first communication hole of the first drum-cleaning unit; and

a second input cylinder protruding from the collective conveying tube in a direction perpendicular to both the extending direction and the array direction, the second input cylinder having the second inlet for receiving waste toner discharged through the second communication hole of the second drum-cleaning unit, the first input cylinder and the second input cylinder being arranged at intervals in the extending direction.

5. The image forming apparatus according to claim 2, further comprising a belt-cleaning unit configured to collect waste toner on the belt,

wherein the waste toner cartridge is further configured to accommodate the waste toner collected by the belt-cleaning unit, and

wherein the conveying unit is further configured to convey the waste toner collected by the belt-cleaning unit to the waste toner cartridge.

6. An image forming apparatus comprising:

a casing including a first wall and a second wall facing the first wall in an array direction;

a first developing cartridge configured to accommodate toner therein and arranged between the first wall and the second wall;

a second developing cartridge configured to accommodate toner therein and arranged between the first wall and the second wall;

a drawer unit including;

a first photosensitive drum;

a first drum-cleaning unit configured to collect waste toner on the first photosensitive drum;

a second photosensitive drum; and

a second drum-cleaning unit configured to collect waste toner on the second photosensitive drum;

a waste toner cartridge arranged between the first wall and the second wall and configured to accommodate both the waste toner collected from the first photosensitive drum by the first drum-cleaning unit and the waste toner collected from the second photosensitive drum by the second drum-cleaning unit;

a third wall having a first recess for receiving one end portion of the first photosensitive drum and a second recess for receiving one end portion of the second photosensitive drum;

a fourth wall having a third recess for receiving another end portion of the first photosensitive drum such that the first photosensitive drum is supported by the first recess and the third recess, the fourth wall also having a fourth recess for receiving another end portion of the second photosensitive drum such that the second photosensitive drum is supported by the second recess and the fourth recess, the first wall, the third wall, the fourth wall and the second wall being arranged in this order in the array direction; and

a conveying unit extending in a direction in which the first photosensitive drum and the second photosensitive drum are arranged, the conveying unit being configured to convey the waste toner collected by the first drum-cleaning unit and the waste toner collected by the second drum-cleaning unit, the conveying unit being disposed between the third wall and the fourth wall in the array direction,

wherein each of the third wall and the fourth wall has an L-shape viewed in the array direction.

7. The image forming apparatus according to claim 6, wherein the drawer unit is movable between an internal position inside the casing and an external position outside of the casing;

wherein the image forming apparatus further comprises a belt configured to confront both the first photosensitive drum and the second photosensitive drum when the drawer unit supporting both the first developing cartridge and the second developing cartridge is located at the internal position;

wherein, when the drawer unit supporting both the first developing cartridge and the second developing cartridge is located at the internal position, the drawer unit is movable between a contact position where both the first photosensitive drum and the second photosensitive drum are in contact with the belt and a separated position where both the first photosensitive drum and the second photosensitive drum are out of contact with the belt; and

wherein the conveying unit is configured to convey both the waste toner collected by the first drum-cleaning unit and the waste toner collected by the second drum-cleaning unit when the drawer unit is located at the contact position.

8. The image forming apparatus according to claim 7, wherein the first drum-cleaning unit has a first communication hole;

wherein the second drum-cleaning unit has a second communication hole; and

wherein the conveying unit has a first inlet and a second inlet, the first inlet and the second inlet being respectively aligned with the first communication hole and the second communication hole when the drawer unit supporting the first developing cartridge and the second developing cartridge is located at the contact position.

9. The image forming apparatus according to claim 8, wherein the conveying unit includes:

a collective conveying tube extending in an extending direction;

a first input cylinder protruding from the collective conveying tube in a direction perpendicular to both the extending direction and the array direction, the first input cylinder having the first inlet for receiving waste toner discharged through the first communication hole of the first drum-cleaning unit; and

a second input cylinder protruding from the collective conveying tube in a direction perpendicular to both the extending direction and the array direction, the second input cylinder having the second inlet for receiving waste toner discharged through the second communication hole of the second drum-cleaning unit, the first input cylinder and the second input cylinder being arranged at intervals in the extending direction.

10. The image forming apparatus according to claim 7, further comprising a belt-cleaning unit configured to collect waste toner on the belt;

wherein the waste toner cartridge is further configured to accommodate the waste toner collected by the belt-cleaning unit; and

wherein the conveying unit is further configured to convey the waste toner collected by the belt-cleaning unit to the waste toner cartridge.

11. An image forming apparatus comprising:

a casing including a first wall and a second wall facing the first wall in an array direction;

a first process cartridge arranged between the first wall and the second wall and including a first photosensitive drum and a first drum-cleaning unit configured to collect waste toner on the first photosensitive drum;

a second process cartridge arranged between the first wall and the second wall and including a second photosensitive drum and a second drum-cleaning unit configured to collect waste toner on the second photosensitive drum;

a waste toner cartridge arranged between the first wall and the second wall and configured to accommodate both the waste toner collected from the first photosensitive drum by the first drum-cleaning unit and the waste toner collected from the second photosensitive drum by the second drum-cleaning unit;

a third wall having a first recess for receiving one end portion of the first process cartridge and a second recess for receiving one end portion of the second process cartridge;

a fourth wall having a third recess for receiving another end portion of the first process cartridge such that the first process cartridge is supported by the first recess and the third recess, and a fourth recess for receiving another end portion of the second process cartridge such that the second process cartridge is supported by the second recess and the fourth recess, the first wall, the third wall, the fourth wall and the second wall being arranged in this order in the array direction;

a conveying unit extending in a direction in which the first photosensitive drum and the second photosensitive drum are arranged, the conveying unit configured to convey the waste toner collected by the first drum-cleaning unit and the waste toner collected by the second drum-cleaning unit, the conveying unit being disposed between the third wall and the fourth wall in the array direction;

a cartridge-supporting body configured to support the first process cartridge and the second process cartridge, the cartridge-supporting body being movable between an internal position inside the casing and an external position outside of the casing;

a belt configured to confront both the first photosensitive drum and the second photosensitive drum when the cartridge-supporting body supporting both the first process cartridge and the second process cartridge is located at the internal position; and

a belt-cleaning unit configured to collect waste toner on the belt,

wherein, when the cartridge-supporting body supporting both the first process cartridge and the second process cartridge is located at the internal position, the cartridge-supporting body is movable between a contact position where both the first photosensitive drum and the second photosensitive drum are in contact with the belt and a separated position where both the first photosensitive drum and the second photosensitive drum are out of contact with the belt,

wherein the conveying unit is configured to convey both the waste toner collected by the first drum-cleaning unit and the waste toner collected by the second drum-cleaning unit when the cartridge-supporting body is located at the contact position,

wherein the waste toner cartridge is further configured to accommodate the waste toner collected by the belt-cleaning unit, and

wherein the conveying unit is further configured to convey the waste toner collected by the belt-cleaning unit to the waste toner cartridge.

12. An image forming apparatus comprising:

a casing including a first wall and a second wall facing the first wall in an array direction;

a first developing cartridge configured to accommodate toner therein and arranged between the first wall and the second wall;

a second developing cartridge configured to accommodate toner therein and arranged between the first wall and the second wall;

a drawer unit, which is movable between an internal position inside the casing and an external position outside of the casing, the drawing unit including;

a first photosensitive drum;

a first drum-cleaning unit configured to collect waste toner on the first photosensitive drum;

a second photosensitive drum; and

a second drum-cleaning unit configured to collect waste toner on the second photosensitive drum;

a waste toner cartridge arranged between the first wall and the second wall and configured to accommodate both the waste toner collected from the first photosensitive drum by the first drum-cleaning unit and the waste toner collected from the second photosensitive drum by the second drum-cleaning unit;

a third wall having a first recess for receiving one end portion of the first photosensitive drum and a second recess for receiving one end portion of the second photosensitive drum;

a fourth wall having a third recess for receiving another end portion of the first photosensitive drum such that the first photosensitive drum is supported by the first recess and the third recess, the fourth wall also having a fourth recess for receiving another end portion of the second photosensitive drum such that the second photosensitive drum is supported by the second recess and the fourth recess, the first wall, the third wall, the fourth wall and the second wall being arranged in this order in the array direction;

a conveying unit extending in a direction in which the first photosensitive drum and the second photosensitive drum are arranged, the conveying unit being configured to convey the waste toner collected by the first drum-cleaning unit and the waste toner collected by the second drum-cleaning unit, the conveying unit being disposed between the third wall and the fourth wall in the array direction;

a belt configured to confront both the first photosensitive drum and the second photosensitive drum when the drawer unit supporting both the first developing cartridge and the second developing cartridge is located at the internal position; and

a belt-cleaning unit configured to collect waste toner on the belt,

wherein, when the drawer unit supporting both the first developing cartridge and the second developing cartridge is located at the internal position, the drawer unit is movable between a contact position where both the first photosensitive drum and the second photosensitive drum are in contact with the belt and a separated position where both the first photosensitive drum and the second photosensitive drum are out of contact with the belt,

wherein the conveying unit is configured to convey both the waste toner collected by the first drum-cleaning unit and the waste toner collected by the second drum-cleaning unit when the drawer unit is located at the contact position,

wherein the waste toner cartridge is further configured to accommodate the waste toner collected by the belt-cleaning unit, and

wherein the conveying unit is further configured to convey the waste toner collected by the belt-cleaning unit to the waste toner cartridge.