Imaging module and reader for, and method of, expeditiously setting imaging parameters of an imager based on the imaging parameters previously set for a default imager

• US 9,646,188 B1
• Filed: 06/02/2016
• Issued: 05/09/2017
• Est. Priority Date: 06/02/2016
• Status: Active Grant

• Current Assignee: Symbol Technologies, LLC (Zebra Technologies Corporation)
• Original Assignee: Symbol Technologies, LLC (Zebra Technologies Corporation)
• Inventors: Tan, Chinh, Goren, David P., Kuchenbrod, Harry E.
• Primary Examiner(s): WALSH, DANIEL I
• Application Number:
  US15/171,266
• Time in Patent Office: 341 Days
• CPC Class Codes: G06K 7/10752 Exposure time control
• CPC Class Codes: G06K 7/10801 Multidistance reading
• CPC Class Codes: G06K 7/10811 Focalisation

Abstract

An imaging reader has near and far imagers for imaging targets to be read over a range of working distances. A default imager captures a minor portion of an image of the target, and rapidly determines its light intensity level. The exposure and/or gain values of the default imager are set to predetermined values based on the determined light intensity level. If the target is not decoded by the default imager, then the exposure and/or gain values of another imager are set to predetermined values based on the exposure and/or gain values that were previously set for the default imager.

Claims

1. An imaging module for imaging targets to be electro-optically read by image capture over a range of working distances away from the module, the module comprising:

an imaging assembly including a near imager configured to image targets over a relatively wider, near imaging field of view, and a far imager configured to image targets over a relatively narrower, far imaging field of view; and

a control system configured to control a default one of the imagers to capture an image of a target in a frame, to determine a light intensity level of the captured image, to set at least one imaging parameter of the default imager based on the determined light intensity level, and to automatically set at least one imaging parameter of the other one of the imagers based on the at least one imaging parameter that was previously set for the default imager, and to electro-optically read the target.

2. The module of claim 1, wherein the image is comprised of an array of pixels arranged in a predetermined row number of rows and a predetermined column number of columns;

and wherein the control system controls the default imager to capture a minor portion of the image that is comprised of pixels arranged in a number of rows less than the predetermined row number and in a number of columns less than the predetermined column number, and wherein the control system determines the light intensity level of the captured minor portion of the image.

3. The module of claim 1, wherein the imaging assembly captures the image as an array of pixels having individual brightness values, and wherein the control system includes an image pre-processor for subdividing the frame into a plurality of sub-frames, for determining the brightness values of all the pixels in each sub-frame to obtain a sub-frame brightness value, for averaging the sub-frame brightness values in the sub-frames to obtain an average sub-frame brightness value, and for setting the at least one imaging parameter of the default imager based on the average sub-frame brightness value.

4. The module of claim 1, and a memory accessible to the control system for storing a plurality of predetermined values of the at least one imaging parameter for at least one of the imagers for retrieval by the control system, and wherein the predetermined values are different based on the determined light intensity level.

5. The module of claim 4, wherein the control system includes an exposure controller and a gain controller, wherein the plurality of predetermined values stored in the memory include a set of exposure values for retrieval by the exposure controller and a set of gain values for retrieval by the gain controller, wherein the exposure values are different based on the determined light intensity level, and wherein the gain values are different based on determined light intensity level.

6. The module of claim 1, wherein each imager has a known f-stop and a known light responsivity, and wherein the at least one imaging parameter automatically set by the control system for the other imager is based on each known f-stop and each known light responsivity.

7. The module of claim 1, wherein the imaging fields of view of the imagers overlap and have known sizes, and wherein the at least one imaging parameter automatically set by the control system for the other imager is based on each known size of the imaging fields of view.

8. An imaging reader for imaging targets to be electro-optically read by image capture over a range of working distances away from the reader, the reader comprising:

a housing having a light-transmissive window; and

an imaging module supported by the housing and including

an imaging assembly having a near imager configured to image targets through the window over a relatively wider, near imaging field of view, and a far imager configured to image targets through the window over a relatively narrower, far imaging field of view, and

a control system configured to control a default one of the imagers to capture an image of a target through the window in a frame, to determine a light intensity level of the captured image, to set at least one imaging parameter of the default imager based on the determined light intensity level, and to automatically set at least one imaging parameter of the other one of the imagers based on the at least one imaging parameter that was previously set for the default imager, and to electro-optically read the target.

9. The reader of claim 8, wherein the image is comprised of an array of pixels arranged in a predetermined row number of rows and a predetermined column number of columns;

and wherein the control system controls the default imager to capture a minor portion of the image that is comprised of pixels arranged in a number of rows less than the predetermined row number and in a number of columns less than the predetermined column number, and wherein the control system determines the light intensity level of the captured minor portion of the image.

10. The reader of claim 8, wherein the imaging assembly captures the image as an array of pixels having individual brightness values, and wherein the control system includes an image pre-processor for subdividing the frame into a plurality of sub-frames, for determining the brightness values of all the pixels in each sub-frame to obtain a sub-frame brightness value, for averaging the sub-frame brightness values in the sub-frames to obtain an average sub-frame brightness value, and for setting the at least one imaging parameter of the default imager based on the average sub-frame brightness value.

11. The reader of claim 8, and a memory accessible to the control system for storing a plurality of predetermined values of the at least one imaging parameter for at least one of the imagers for retrieval by the control system, and wherein the predetermined values are different based on the determined light intensity level.

12. The reader of claim 11, wherein the control system includes an exposure controller and a gain controller, wherein the plurality of predetermined values stored in the memory include a set of exposure values for retrieval by the exposure controller and a set of gain values for retrieval by the gain controller, wherein the exposure values are different based on the determined light intensity level, and wherein the gain values are different based on determined light intensity level.

13. The reader of claim 8, wherein each imager has a known f-stop and a known light responsivity, and wherein the at least one imaging parameter automatically set by the control system for the other imager is based on each known f-stop and each known light responsivity.

14. The reader of claim 8, wherein the imaging fields of view of the imagers overlap and have known sizes, and wherein the at least one imaging parameter automatically set by the control system for the other imager is based on each known size of the imaging fields of view.

15. A method of imaging targets to be electro-optically read by image capture over a range of working distances, the method comprising:

imaging targets with a near imager over a relatively wider, near imaging field of view;

imaging targets with a far imager over a relatively narrower, far imaging field of view;

controlling a default one of the imagers to capture an image of a target in a frame;

determining a light intensity level of the captured image;

setting at least one imaging parameter of the default imager based on the determined light intensity level; and

automatically setting at least one imaging parameter of the other one of the imagers based on the at least one imaging parameter that was previously set for the default imager, and to electro-optically read the target.

16. The method of claim 15, and configuring the image to be comprised of an array of pixels arranged in a predetermined row number of rows and a predetermined column number of columns, and capturing a minor portion of the image that is comprised of pixels arranged in a number of rows less than the predetermined row number and in a number of columns less than the predetermined column number, and determining the light intensity level of the captured minor portion of the image.

17. The method of claim 15, and capturing the image as an array of pixels having individual brightness values, and subdividing the frame into a plurality of sub-frames, and determining the brightness values of all the pixels in each sub-frame to obtain a sub-frame brightness value, and averaging the sub-frame brightness values in the sub-frames to obtain an average sub-frame brightness value, and setting the at least one imaging parameter of the default imager based on the average sub-frame brightness value.

18. The method of claim 15, and storing a plurality of predetermined values of the at least one imaging parameter for each imager for retrieval, and configuring the predetermined values to be different based on the determined light intensity level.

19. The method of claim 18, wherein the storing of the plurality of predetermined values is performed by storing a set of exposure values for retrieval and a set of gain values for retrieval, and configuring the exposure values to be different based on the determined light intensity level, and configuring the gain values to be different based on determined light intensity level.

20. The method of claim 15, wherein the imagers have known f-stops, known light responsivities, and overlapping imaging fields of view of known sizes, and wherein the at least one imaging parameter automatically set for the other imager is based on each known f-stop, each known light responsivity, and each known size of the respective imaging field of view.