Power-packet-switching power converter performing self-testing by admitting some current to the link inductor before full operation

• US 9,647,526 B1
• Filed: 02/18/2014
• Issued: 05/09/2017
• Est. Priority Date: 02/15/2013
• Status: Active Grant

• Current Assignee: CE+T Group SA
• Original Assignee: Ideal Power, Inc.
• Inventors: Alexander, William C.
• Primary Examiner(s): Dole, Timothy J
• Assistant Examiner(s): Ahmed, Yusef
• Application Number:
  US14/183,274
• Time in Patent Office: 1,176 Days
• CPC Class Codes: H02M 1/08 Circuits specially adapted for the generation of control voltages for semiconductor devices incorporated in static converters
• CPC Class Codes: H02M 3/33507 with automatic control of the output voltage or current, e.g. flyback converters H02M3/33561, H02M3/33569 take precedence
• CPC Class Codes: H02M 5/225 comprising two stages of AC-AC conversion, e.g. having a high frequency intermediate link
• CPC Class Codes: H02M 5/458 using semiconductor devices only
• CPC Class Codes: H02M 7/4826 operating from a resonant DC source, i.e. the DC input voltage varies periodically, e.g. resonant DC-link inverters

Abstract

Methods and systems for a startup self-test for bidirectional power converters. Voltage levels across bidirectional switches in a bidirectional power converter can be compared at various points in a circuit to determine whether a given switch is operating correctly.

Claims

1. A method of operating a power packet-switching conversion module which includes a link inductor which is connected to input and output lines only through phase legs comprising bidirectional switches, such that the input lines and the output lines can connect to the link inductor with either of two opposite polarities, comprising the actions of, at startup:

a) checking voltage sensors to determine whether overvoltage is present, and, if overvoltage is not present, then connecting at least one bidirectional switch to drive a small amount of power into the link inductor; and

thereafter

b) determining whether a voltage reading from the inductor is nonzero and not excessive; and

thereafter

c) determining whether current sensing for the inductor is working correctly; and

thereafter

d) determining whether any of said bidirectional switches are malfunctioning, by comparing voltages on opposite ends of each switch in the ON state; and

e) if said steps a)-d) return normal parameters, operating the power-packet-switching conversion module normally.

2. The method of operating a power conversion module of claim 1, wherein each bidirectional switch comprises a pair of IGBTs.

3. The method of operating a power conversion module of claim 1, wherein a link capacitor is coupled to the link inductor in a parallel circuit configuration.