Method and apparatus for erecting a drilling rig

• US 9,650,840 B2
• Filed: 04/27/2015
• Issued: 05/16/2017
• Est. Priority Date: 04/27/2015
• Status: Active Grant

• Current Assignee: National Oilwell Varco LP (NOV, Inc.)
• Original Assignee: National Oilwell Varco LP (NOV, Inc.)
• Inventors: Cheng, Rui, Cai, Robert
• Primary Examiner(s): DEMUREN, BABAJIDE A
• Application Number:
  US14/697,509
• Publication Number:
  US 20160312543A1
• Time in Patent Office: 750 Days
• Field of Search: 52632, 5265105, 52111, 52114, 52116, 52117, 14 695- 725
• CPC Class Codes: E04H 12/00 Towers; Masts or poles; Chimney stacks; Water-towers; Methods of erecting such structures cooling towers E04H5/12; derricks for oil drilling E21B15/00
• CPC Class Codes: E04H 12/345 Arrangements for tilting up whole structures or sections thereof E04H12/347 takes precedence
• CPC Class Codes: E04H 15/62 Pegs, stakes or the like
• CPC Class Codes: E21B 15/00 Supports for the drilling machine, e.g. derricks or masts
• CPC Class Codes: E21B 15/003 adapted to be moved on their substructure, e.g. with skidding means; adapted to drill a plurality of wells
• CPC Class Codes: E21B 7/02 Drilling rigs characterised by means for land transport with their own drive, e.g. skid mounting or wheel mounting

Abstract

A method for erecting a drilling rig and an apparatus therefor having a mast, a base, a floor support, legs arranged between the base and the floor support, a primary lifting ram in engagement with the mast, and a floor support lifting ram, is disclosed. The method involves raising the mast with the primary lifting ram, raising the floor support with the floor support lifting ram to an intermediate height, engaging the primary lifting ram with the floor support and raising the floor support from the intermediate height to full working height with the mast lifting ram.

Claims

1. A method for erecting a drilling rig comprising:

providing a mast, a base, a floor support, legs arranged between the base and the floor support, a primary lifting ram, and a floor support lifting ram;

raising the mast with said primary lifting ram, said primary lifting ram having a lower end positioned on the base between the legs and an upper end in engagement with said mast disengaging the primary lifting ram from the mast;

simultaneously raising said floor support and said mast disposed on said floor support with said floor support lifting ram to an intermediate height;

engaging said primary lifting ram with said floor support; and

simultaneously raising said floor support and said mast disposed on said floor support from said intermediate height to full working height with said primary lifting ram.

2. The method of claim 1 further comprising moving said upper end from engagement with said mast to engagement with said floor support.

3. The method of claim 2, wherein said lower end of said primary lifting ram is rotatably connected to said base, the method further comprising rotating said primary lifting ram between engagement with said mast and engagement with said floor support.

4. The method of claim 3, wherein said base has a central portion, a front portion and a rear portion, said primary lifting ram being rotatably connected to said base in said central portion.

5. The method of claim 3, wherein said base has a central portion, a front portion, and a rear portion, said floor lifting ram being rotatably connected to said base, in said rear portion.

6. The method of claim 1, wherein said floor support and said base are locked together, the method further comprising unlocking said floor support from said base after said mast is raised and before said floor support is raised.

7. The method of claim 1, further comprising disengaging said floor support lifting ram from said floor support after said floor support has been engaged by said primary lifting ram.

8. The method of claim 1, wherein said primary lifting ram extends whilst raising the mast, the primary lifting ram following an arc as it extends.

9. The method of claim 1, further comprising installing at least one or more of the following before the raising said floor support commences:

a rig floor center section;

a pipe setback, an iron roughneck;

pipe handling equipment;

a drawworks; and

a dog house.

10. The method of claim 1, further comprising installing at least one or more of the following before the raising the mast commences:

racking board;

stabbing board;

crown block;

top drive track.

13. The method of claim 1, wherein the engaging the primary lifting ram with the floor support further comprises attaching the upper end of the primary lifting ram to the floor support.

14. The method of claim 1, further comprising after the raising the mast, disengaging the primary lifting ram from the mast.

11. An apparatus, comprising:

a mast;

a base;

a floor support;

legs arranged between the base and the floor support;

a primary lifting ram having a lower end and an upper end opposite the lower end, wherein the lower end is connected to a central portion of the base between the legs;

a floor lifting ram having a lower end connected to the base;

wherein the primary lifting ram has a first position with the upper end of the primary lifting ram directly connected to the mast for raising the mast and a second position with the upper end of the primary lifting ram directly connected to the floor support for raising the floor support.

12. The apparatus of claim 11, further comprising an engaging member on said floor support for receiving an upper end of said primary lifting ram.

15. The apparatus of claim 11, wherein the legs comprise a pair of front legs and a pair of rear legs, with the primary lifting ram rotatably connected to the base between the pair of front legs and the pair of rear legs.

16. The apparatus of claim 11, wherein the base comprises a pair of side structures.

17. The apparatus of claim 11, wherein the primary lifting ram comprises an outer cylinder, an inner cylinder, a lower ram lug fixed to the outer cylinder, and an upper ram lug fixed to the inner cylinder, the lower ram lug rotatably connectable to the base and the upper ram lug rotatably connectable to the mast.

18. The apparatus of claim 11, further comprising an axle connected to the base, the primary lifting ram connected to the axle.

19. The apparatus of claim 11, wherein the floor lifting ram comprises a lower cylinder, an intermediate cylinder, an upper cylinder, a lower lug fixed to the lower cylinder, and an upper lug fixed to the upper cylinder, the lower lug rotatably connectable to the base, the upper lug rotatably connectable to the floor support.

20. The apparatus of claim 11, further comprising a mast shoe lug positioned on the floor support, the mast and the floor lifting ram rotatably connected to the mast shoe lug.