Low-profile lighting system having pivotable lighting enclosure

• US 9,651,227 B2
• Filed: 03/03/2015
• Issued: 05/16/2017
• Est. Priority Date: 03/03/2015
• Status: Active Grant

• Current Assignee: Korrus Incorporated (MKD Electric, Inc.)
• Original Assignee: EcoSense Lighting Inc.
• Inventors: Fletcher, Robert, Pickard, Paul, Adams, Edward R
• Primary Examiner(s): Hanley, Britt D
• Application Number:
  US14/636,205
• Publication Number:
  US 20160258602A1
• Time in Patent Office: 805 Days
• Field of Search: None
• CPC Class Codes: F21V 13/04 the elements being reflectors and refractors for vehicle rear lights F21S43/40
• CPC Class Codes: F21V 14/02 by movement of light sources in vehicle head lamps F21S41/657
• CPC Class Codes: F21V 19/02 with provision for adjustment, e.g. for focusing
• CPC Class Codes: F21V 21/30 Pivoted housings or frames
• CPC Class Codes: F21V 23/023 Power supplies in a casing F21V23/003 takes precedence
• CPC Class Codes: F21V 7/0083 Array of reflectors for a cluster of light sources, e.g. arrangement of multiple light sources in one plane combination of two or more reflectors F21V7/0025
• CPC Class Codes: F21Y 2103/10 comprising a linear array of point-like light-generating elements
• CPC Class Codes: F21Y 2115/10 Light-emitting diodes [LED]

Abstract

Lighting system including first and second enclosures, and pivotable joint assembly. First enclosure is elongated along first longitudinal axis and configured for mounting array of plurality of lighting modules; and includes: two opposing end panels spaced apart along first axis; first and second spaced-apart pairs of opposing elongated side panels; and four elongated enclosure edges joining together first and second pairs of side panels. Second enclosure is elongated along second longitudinal axis and configured for containing lighting module power supply; and includes: two opposing end panels spaced apart along second axis; third and fourth spaced-apart pairs of opposing elongated side panels; and four elongated enclosure edges joining together third and fourth pairs of side panels. Pivotable joint assembly has pivotable joint axis parallel with first and second axes; is interposed between edges; and configured for constraining movement of first and second axes as around and parallel with pivotable joint axis.

Claims

1. A lighting system, comprising:

a first enclosure being elongated along a first longitudinal axis and being configured for mounting an array of a plurality of lighting modules, the first enclosure including;

two opposing end panels being spaced apart along the first longitudinal axis;

a first spaced-apart pair of opposing elongated side panels;

a second spaced-apart pair of opposing elongated side panels; and

four elongated enclosure edges joining together the first and second pairs of the elongated side panels along the first longitudinal axis;

a second enclosure being elongated along a second longitudinal axis and containing a lighting module power supply, the lighting module power supply being configured for supplying power in the first enclosure to such plurality of lighting modules, the second enclosure including;

two additional opposing end panels being spaced apart along the second longitudinal axis;

a third spaced-apart pair of opposing elongated side panels;

a fourth spaced-apart pair of opposing elongated side panels; and

four additional elongated enclosure edges joining together the third and fourth pairs of the elongated side panels along the second longitudinal axis;

a pivotable joint assembly including a first pivot joint element being attached to a one of the first spaced-apart pair of elongated side panels of the first enclosure and including a second pivot joint element being attached to a one of the end panels of the second enclosure, the pivotable joint assembly having a pivotable joint axis, the pivotable joint axis being parallel with the first and second longitudinal axes, the pivotable joint assembly being interposed between a one of the elongated enclosure edges and a one of the additional elongated enclosure edges and being configured for constraining movement of the first longitudinal axis relative to the second longitudinal axis as being around and parallel with the pivotable joint axis.

2. The lighting system of claim 1, wherein the one of the first spaced-apart pair of elongated side panels includes a support plate being attached to the pivotable joint assembly.

3. The lighting system of claim 2, wherein the support plate includes a raised rib being spaced apart from a raised lip, being configured for attaching the support plate to the one of the first spaced-apart pair of elongated side panels;

and wherein the one of the first spaced-apart pair of elongated side panels includes two spaced-apart tracks configured for receiving the raised rib and the raised lip.

4. The lighting system of claim 3, wherein the first pivot joint element includes another raised rib being spaced apart from another raised lip, being configured for attaching the first pivot joint element to the one of the first spaced-apart pair of elongated side panels.

5. The lighting system of claim 1, having another pivotable joint assembly including a third pivot joint element being attached to the first enclosure and a fourth pivot joint element being attached to another one of the end panels of the second enclosure.

6. The lighting system of claim 5, wherein the third pivot joint element is attached to the one of the first spaced-apart pair of elongated side panels.

7. The lighting system of claim 6, wherein the one of the first spaced-apart pair of elongated side panels includes another support plate being attached to the another pivotable joint assembly.

8. The lighting system of claim 7, wherein the another support plate includes a further raised rib being spaced apart from a further raised lip, being configured for attaching the another support plate to the one of the first spaced-apart pair of elongated side panels;

and wherein the two spaced-apart tracks are configured for receiving the further raised rib and the further raised lip.

9. The lighting system of claim 8, wherein the third pivot joint element includes an additional raised rib being spaced apart from an additional raised lip, being configured for attaching the third pivot joint element to the one of the first spaced-apart pair of elongated side panels.

10. The lighting system of claim 1, wherein the pivotable joint assembly is configured for permitting a one of the first spaced-apart pair of elongated side panels to face towards a one of the third spaced-apart pair of elongated side panels, and wherein the one of the first spaced-apart pair of elongated side panels includes a first panel region having a generally flat profile, and wherein the one of the third spaced-apart pair of elongated side panels includes a third panel region having a generally flat profile, and wherein the pivotable joint assembly is configured for permitting the one of the first spaced-apart pair of elongated side panels to be in direct contact with the one of the third spaced-apart pair of elongated side panels.

11. The lighting system of claim 10, wherein the pivotable joint assembly is configured for permitting a one of the second spaced-apart pair of elongated side panels to face towards a one of the fourth spaced-apart pair of elongated side panels, and wherein the one of the second spaced-apart pair of elongated side panels includes a second panel region having a generally flat profile, and wherein the one of the fourth spaced-apart pair of elongated side panels includes a fourth panel region having a generally flat profile, and wherein the pivotable joint assembly is configured for permitting the one of the second spaced-apart pair of elongated side panels to be in direct contact with the one of the fourth spaced-apart pair of elongated side panels.

12. The lighting system of claim 1, wherein the pivotable joint assembly is configured for permitting a one of the first spaced-apart pair of elongated side panels to face towards a one of the third spaced-apart pair of elongated side panels, and wherein the one of the third spaced-apart pair of elongated side panels includes a third panel region having a generally flat profile, and wherein the second enclosure is configured for mounting the lighting system by placing the one of the third spaced-apart pair of elongated side panels in contact with a support.

13. The lighting system of claim 12, wherein another one of the third spaced-apart pair of elongated side panels includes another third panel region having a generally flat profile, and wherein the second enclosure is configured for mounting the lighting system by placing the another one of the third spaced-apart pair of elongated side panels in contact with a support.

14. The lighting system of claim 1, wherein a one of the fourth spaced-apart pair of elongated side panels includes a fourth panel region having a generally flat profile, and wherein the second enclosure is configured for mounting the lighting system by placing the one of the fourth spaced-apart pair of elongated side panels in contact with a support.

15. The lighting system of claim 1, wherein a one of the first spaced-apart pair of elongated side panels includes a first panel region having a generally flat profile having first dimensions including a first length along the first longitudinal axis, and a first width;

and wherein a one of the second spaced-apart pair of elongated side panels includes a second panel region having a generally flat profile having second dimensions including a second length along the first longitudinal axis, and a second width; and

wherein the second width is substantially smaller than the first width.

16. The lighting system of claim 1, wherein a one of the third spaced-apart pair of elongated side panels includes a third panel region having a generally flat profile having third dimensions including a third length along the second longitudinal axis, and a third width;

and wherein a one of the fourth spaced-apart pair of elongated side panels includes a fourth panel region having a generally flat profile having fourth dimensions including a fourth length along the second longitudinal axis, and a fourth width; and

wherein the fourth width is substantially smaller than the second width.

17. The lighting system of claim 1 further having an array of a plurality of lighting modules being mounted in the first enclosure.

18. The lighting system of claim 1, wherein a one of the first spaced-apart pair of elongated side panels includes a first transparent panel region having a generally flat profile.

19. The lighting system of claim 17, wherein each one of the plurality of the lighting modules includes a semiconductor light-emitting device.

20. The lighting system of claim 19, wherein each one of the plurality of the lighting modules has a central light emission axis, and wherein each one of the plurality of the lighting modules is configured for emitting light emissions along the central light emission axis of the lighting module.

21. The lighting system of claim 20, wherein the first enclosure includes a primary visible light reflector having a plurality of reflector apertures, the plurality of the reflector apertures being spaced apart along the first longitudinal axis and being aligned with the central light emission axes of the lighting modules.

22. The lighting system of claim 21, wherein the primary visible light reflector includes the plurality of the reflector apertures as being spaced apart in a row along the first longitudinal axis.

23. The lighting system of claim 21, wherein the primary visible light reflector includes the plurality of the reflector apertures as being spaced apart in a plurality of rows along the first longitudinal axis.

24. The lighting system of claim 21, wherein the primary visible light reflector includes a plurality of reflector elements, and wherein each of the reflector elements includes a top reflective surface being located between two tangential reflective surfaces, and wherein each of the reflector apertures of the primary visible light reflector is located between a pair of the reflector elements.

25. The lighting system of claim 21, wherein the first enclosure includes a carrier having a plurality of carrier apertures, the plurality of the carrier apertures being spaced apart along the first longitudinal axis and being aligned with the central light emission axes of the lighting modules, each one of the plurality of the carrier apertures of the carrier being configured and shaped for receiving and mounting a lens module.

26. The lighting system of claim 1 further having an array of a plurality of lighting modules being mounted in the first enclosure, wherein the pivotable joint assembly is configured for permitting a one of the first spaced-apart pair of elongated side panels to face towards a one of the third spaced-apart pair of elongated side panels, and wherein the first enclosure is configured for mounting the array of the plurality of lighting modules for emitting light emissions through a one of the first spaced-apart pair of elongated side panels or through a one of the second spaced-apart pair of elongated side panels.

27. The lighting system of claim 1, wherein the first and second pivot joint elements are configured for cooperatively securing a one of the first spaced-apart pair of elongated side panels at a position being located away from a one of the third spaced-apart pair of elongated side panels around the pivotable joint axis by an angle being within the range of between about 0 degrees and about 180 degrees.

28. The lighting system of claim 1, wherein the first and second pivot joint elements are configured for cooperatively securing a one of the first spaced-apart pair of elongated side panels at a position being located away from a one of the third spaced-apart pair of elongated side panels by an angle around the pivotable joint axis.

29. The lighting system of claim 1, wherein the first pivot joint element includes a first circular disc having a first flat side with raised features, and wherein the second pivot joint element includes a second circular disc having a second flat side with raised features, and wherein the pivotable joint assembly is configured for placing the first flat side of the first circular disc in direct contact with the second flat side of the second circular disc.

30. The lighting system of claim 29, wherein the raised features of the first and second flat sides of the first and second circular discs each include a circular pattern of alternating radially extending crests and valleys having a uniform contour.

31. The lighting system of claim 29, wherein the pivotable joint assembly includes a spring being configured for biasing the first flat side of the first circular disc as being in direct contact with the second flat side of the second circular disc.

32. The lighting system of claim 1, wherein the first pivot joint element includes a first circular clutch plate, and wherein the second pivot joint element includes a second circular clutch plate, and wherein the pivotable joint assembly is configured for placing the first clutch plate in direct contact with the second clutch plate.

33. The lighting system of claim 32, wherein the first clutch plate includes a first frictional pad, and wherein the second clutch plate includes a second frictional pad, and wherein the pivotable joint assembly is configured for placing the first frictional pad in direct contact with the second frictional pad.

34. The lighting system of claim 5, wherein the third and fourth pivot joint elements are configured for cooperatively securing a one of the first spaced-apart pair of elongated side panels at a position being located away from a one of the third spaced-apart pair of elongated side panels around the pivotable joint axis by an angle within the range of between about 0 degrees and about 180 degrees.

35. The lighting system of claim 5, wherein the third and fourth pivot joint elements are configured for cooperatively securing a one of the first spaced-apart pair of elongated side panels at a position being located away from a one of the third spaced-apart pair of elongated side panels by an angle around the pivotable joint axis.

36. The lighting system of claim 5, wherein the third pivot joint element includes a third circular disc having a third flat side with raised features, and wherein the fourth pivot joint element includes a fourth circular disc having a fourth flat side with raised features, and wherein the another pivotable joint assembly is configured for placing the third flat side of the third circular disc in direct contact with the fourth flat side of the fourth circular disc.

37. The lighting system of claim 36, wherein the raised features of the third and fourth flat sides of the third and fourth circular discs each include a circular pattern of alternating radially extending crests and valleys having a uniform contour.

38. The lighting system of claim 26, wherein the another pivotable joint assembly includes another spring being configured for biasing the third flat side of the third circular disc as being in direct contact with the fourth flat side of the fourth circular disc.

39. The lighting system of claim 1, wherein the second enclosure is configured for mounting the lighting system by placing a one of the third spaced-apart pair of elongated side panels in contact with a support.

40. The lighting system of claim 39, wherein the second enclosure includes a mounting hole in the one of the third spaced-apart pair of elongated side panels, and wherein the mounting hole is adapted for receiving a screw or nail for placing the second enclosure in contact with a support.

41. The lighting system of claim 39, wherein the second enclosure includes a plurality of mounting holes in the one of the third spaced-apart pair of elongated side panels, and wherein each of the mounting holes is adapted for receiving a screw or nail for placing the second enclosure in contact with a support.

42. The lighting system of claim 1, wherein the pivotable joint assembly is configured for:

permitting a one of the first spaced-apart pair of elongated side panels to face towards a one of the third spaced-apart pair of elongated side panels; and

for permitting a one of the second spaced-apart pair of elongated side panels to face towards a one of the fourth spaced-apart pair of elongated side panels; and

for permitting the one of the first spaced-apart pair of elongated side panels to be rotated away from the one of the third spaced-apart pair of elongated side panels around the pivotable joint axis by an angle being within a range of between about 0 degrees and about 180 degrees.

43. The lighting system of claim 42, wherein the pivotable joint assembly is configured for permitting the one of the second spaced-apart pair of elongated side panels to be rotated toward the one of the fourth spaced-apart pair of elongated side panels around the pivotable joint axis by an angle being within a range of between about 0 degrees and about 180 degrees.

44. The lighting system of claim 10, wherein another one of the first spaced-apart pair of elongated side panels includes another first panel region having a generally flat profile, and wherein another one of the third spaced-apart pair of elongated side panels includes another third panel region having a generally flat profile.

45. The lighting system of claim 10, wherein the first panel region has first dimensions including a first length along the first longitudinal axis, and a first width;

and wherein the third panel region has third dimensions including a third length along the second longitudinal axis, and a third width; and

wherein the first width is substantially the same as the third width.

46. The lighting system of claim 11, wherein the second panel region has second dimensions including a second length along the first longitudinal axis, and a second width;

and wherein the fourth panel region has fourth dimensions including a fourth length along the second longitudinal axis, and a fourth width; and

wherein the second width is smaller than the fourth width.

47. The lighting system of claim 46, wherein a combined width, being a sum of the second and fourth widths of the lighting system, is within a range of between about 35 millimeters and about 50 millimeters.