Apparatus and method for securing battery cell packs

• US 9,653,748 B2
• Filed: 04/14/2005
• Issued: 05/16/2017
• Est. Priority Date: 04/14/2005
• Status: Active Grant

• Current Assignee: EnerDel, Inc. (Ener1, Inc.)
• Original Assignee: EnerDel, Inc. (Ener1, Inc.)
• Inventors: Kruger, Duane D., Hanauer, Brad, Wendling, Robert T., Beer, Robert C.
• Primary Examiner(s): Laios, Maria J
• Application Number:
  US11/106,176
• Publication Number:
  US 20060234119A1
• Time in Patent Office: 4,415 Days
• Field of Search: 429 99, 320112, 320107
• CPC Class Codes: H01M 10/0486 Frames for plates or membranes
• CPC Class Codes: H01M 10/052 Li-accumulators
• CPC Class Codes: H01M 50/105 Pouches or flexible bags
• CPC Class Codes: H01M 50/124 having a layered structure
• CPC Class Codes: H01M 50/211 adapted for pouch cells
• CPC Class Codes: H01M 50/503 characterised by the shape of the interconnectors
• CPC Class Codes: H01M 50/507 comprising an arrangement of two or more busbars within a container structure, e.g. busbar modules
• CPC Class Codes: Y02E 60/10 Energy storage using batteries
• CPC Class Codes: Y02P 70/50 Manufacturing or production processes characterised by the final manufactured product
• CPC Class Codes: Y10T 29/49108 Electric battery cell making

Abstract

A framed lithium battery cell group includes a first frame member (20) and a second frame member (30). The frame members are locked together, clamping the lithium battery cell pack (10) on the seal edge surfaces (13, 16), thereby providing structural rigidity and protection from damage due to handling and vibration. Each of the frame members (20, 30) has multiple pins (25) and sockets (26) on the side opposite the clamping surface (33) to facilitate aligning and stacking multiple lithium battery cell pack and frame assemblies to form a lithium battery cell group (50). Each of the frame members (20, 30) include a buss bar capture feature (22, 32) having a bus bar (40) inserted therein for electrically connecting all of the terminals for a given lithium battery pack group to the buss bar (40).

Claims

1. A frame assembly for a lithium battery cell group of a plurality of prismatic lithium cell packs, each cell pack having a cathode and an anode, comprising:

a plurality of cell pack assemblies including

a first cell pack assembly including;

a first frame member including a first connector integral with the first frame member, and

a second frame member including a second connector integral with the second frame member and extending therefrom, the first connector configured to engage the second connector and automatically secure first lithium cell pack with a fixed clamping force;

a second cell pack assembly including;

a third frame member including a third connector integral with the third frame member, and

a fourth frame member including a fourth connector integral with the fourth frame member and extending therefrom, the third connector configured to engage the fourth connector and automatically secure a second lithium cell pack with a fixed clamping force,

the first cell pack assembly including a fifth connector integral with the first cell pack assembly and extending therefrom, the fifth connector configured to engage a sixth connector of the second cell pack assembly and automatically secure the first and second cell pack assemblies,

a compression system connecting the plurality of cell pack assemblies together to form the battery cell group, the compression system including at least two compression plates sandwiching the plurality of cell pack assemblies, wherein at least one of the first and second frame members includes a buss bar recess shaped to receive both a buss bar and the portion of the anode or cathode, the buss bar electrically connected to the portion of the anode or cathode when the buss bar is positioned within the buss bar recess.

2. The frame assembly according to claim 1, wherein the compression system further includes at least one strap wrapped around the at least two compression plates.

3. The frame assembly according to claim 1, wherein the compression system further includes at least one bolt fastening the at least two compression plates together.

4. The frame assembly according to claim 1, wherein the first connector includes a tang receiver and the second connector includes a snap tang.

5. The frame assembly according to claim 1, wherein the first and second frame members are formed from a polymeric material having intumescent and fire retardant properties.

6. The frame assembly according to claim 1, wherein the fifth connector includes a pin and the sixth connector includes a socket.

7. The frame assembly according to claim 1, wherein the first and second frame members further include opposing clamp surfaces, and the buss bar extends normal to the clamp surfaces.

8. The frame assembly according to claim 1, wherein the first and second frame members further include opposing clamp surfaces and opposing terminal recesses in the clamp surfaces, the terminal recesses positioned to receive a portion of a cathode or anode.