Rotor wedge with arms

• US 9,653,958 B2
• Filed: 01/16/2015
• Issued: 05/16/2017
• Est. Priority Date: 01/16/2015
• Status: Active Grant

• Current Assignee: Hamilton Sundstrand Corporation (Rtx Corporation)
• Original Assignee: Hamilton Sundstrand Corporation (Rtx Corporation)
• Inventors: Patel, Dhaval, Koester, Kevin J., Maconaghy, Shaun, Ooyen, Christine Lynn, Brust, Eric A., Manogue, Brady A., Hufstedler, Glenn W.
• Primary Examiner(s): Quinones, Jose Gonzalez
• Application Number:
  US14/598,806
• Publication Number:
  US 20160211716A1
• Time in Patent Office: 851 Days
• Field of Search: 310214, 310216082, 310215, 310216058, 310216125, 310216126
• CPC Class Codes: H02K 3/527 applicable to rotors only

Abstract

A wedge for use in a generator rotor includes a wedge body extending for an axial length and having a generally triangular cross-section, a first side of the wedge body extending for the axial length of the wedge body, a second side of the wedge body extending for the axial length of the wedge body and having a generally flat surface, a third side of the wedge body extending for the axial length of the wedge body and having a generally flat surface, a first arm extending circumferentially away from the wedge body at an interface between the first side and the second side and extending axially along the wedge body, and a second arm extending circumferentially away from the wedge body at an interface between the first side and the third side and extending axially along the wedge body.

Claims

1. A wedge for use in a generator rotor comprising:

a wedge body extending for an axial length that is greater than an axial length of a first pole and a second pole of the generator rotor, the wedge body having a generally triangular cross-section and extending between a first end and a second end;

a first side of the wedge body extending for the axial length between the first end and the second end of the wedge body;

a second side of the wedge body extending for the axial length between the first end and the second end of the wedge body and having a generally flat surface;

a third side of the wedge body extending for the axial length between the first end and the second end of the wedge body and having a generally flat surface;

a first arm extending circumferentially away from the wedge body at an interface between the first side and the second side and extending axially along the wedge body; and

a second arm extending circumferentially away from the wedge body at an interface between the first side and the third side and extending axially along the wedge body,

wherein the first arm and the second arm extend continuously for an axial length that is less than the axial length of the wedge body with the axial length of the first arm corresponding to an axial length of the first pole of the generator rotor and the axial length of the second arm corresponds to an axial length of the second pole of the generator rotor.

2. The wedge of claim 1, further comprising:

at least one axially extending aperture in the wedge body to reduce the mass of the wedge.

3. The wedge of claim 1, wherein an interface between the second side and third side is curved.

4. The wedge of claim 1, wherein the wedge is constructed from a non-magnetic material.

5. The wedge of claim 1, wherein the interface between the first arm and the second side is curved.

6. The wedge of claim 1, wherein the interface between the second arm and the third side is curved.

7. The wedge of claim 1, wherein the first arm includes a first bulge on a radially outer surface that interacts with a concave surface on a radially inner surface of the first pole of the generator rotor.

8. The wedge of claim 1, wherein the second arm includes a second bulge on a radially outer surface that interacts with a concave surface on a radially inner surface of the second pole of the generator rotor.

9. The wedge of claim 1, wherein the first side of the wedge body has a generally curved surface.

10. The wedge of claim 1, further comprising:

a first indent located on the first side and extending from the first end of the wedge body axially inward; and

a second indent located on the first side and extending from the second end of the wedge body axially inward.

11. The wedge of claim 10, wherein the first indent extends from the first end of the wedge body axially inward to a point where the first arm and the second arm begin and the second indent extends axially inward from the second end of the wedge body to a point where the first arm and the second arm end.

12. The wedge of claim 1, wherein the wedge is a monolithic piece.

13. The wedge of claim 1, wherein the second side of the wedge body is perpendicular to the third side of the wedge body.

14. The wedge of claim 1, wherein the second side of the wedge body is in contact with a first winding wrapped around the first pole and the third side of the wedge body is in contact with a second winding wrapped around the second pole.

15. A rotor for a generator comprising:

a shaft;

a rotor core radially outward from the shaft and having a plurality of poles spanning axially along the rotor core;

a plurality of windings wrapped around each of the plurality of poles; and

a plurality of wedges, each wedge being positioned between two adjacent poles of the plurality of poles, each wedge comprising;

a wedge body having a generally triangular cross-section and a length that extends axially along a length of the rotor core that is greater than a length of the plurality of poles; and

two arms extending circumferentially away from the wedge body in opposite directions and axially along the wedge body, the two arms configured to each interact with one of the two adjacent poles such that a part of each of the two arms is radially within a portion of one of the two adjacent poles,

wherein the two arms of each wedge extend an axial length of the wedge body that is equal to an axial length of each of the two adjacent poles.

16. The rotor of claim 15, wherein the two arms of each wedge include a bulge on a radially outer surface that interact with a concave surface on a radially inner surface of each of the two adjacent poles.

17. The rotor of claim 15, wherein the wedge body includes a first side, a second side, and a third side with the second side in contact with one winding wrapped around one of the plurality of poles and the third side in contact with another winding wrapped around another of the plurality of poles.

18. The rotor of claim 17, wherein the second side is perpendicular to the third side.