Control device and method for regulating a multiphase DC-DC converter

• US 9,653,995 B2
• Filed: 09/04/2013
• Issued: 05/16/2017
• Est. Priority Date: 10/24/2012
• Status: Active Grant

• Current Assignee: Robert Bosch GmbH
• Original Assignee: Robert Bosch GmbH
• Inventors: Siehl, Patrick, Gebauer, Jan
• Primary Examiner(s): Zhang, Jue
• Assistant Examiner(s): DANG, TRINH Q
• Application Number:
  US14/437,263
• Publication Number:
  US 20150280564A1
• Time in Patent Office: 1,350 Days
• Field of Search: 323271
• CPC Class Codes: G05F 1/56 using semiconductor devices in series with the load as final control devices G05F1/461 takes precedence
• CPC Class Codes: H02M 1/0025 Arrangements for modifying reference values, feedback values or error values in the control loop of a converter
• CPC Class Codes: H02M 3/158 including plural semiconductor devices as final control devices for a single load
• CPC Class Codes: H02M 3/1584 with a plurality of power processing stages connected in parallel
• CPC Class Codes: H02M 3/1586 switched with a phase shift, i.e. interleaved

Abstract

The invention relates to a control device for regulating a multiphase dc-dc converter having at least one first converter branch and one second converter branch connected in parallel to the first converter branch. The control device comprises a switching signal generation device that is designed to determine measurement values for the current in the converter branches, to compare, for a first of the converter branches, the determined measurement value of the current in the first converter branch to a first upper threshold current value and a first lower threshold current value and, on the basis of the comparisons, to generate a first control signal for switching devices of the first converter branch, and for a second of the converter branches, to compare the determined measurement value of the current in the second converter branch to a second upper threshold current value and a second lower threshold current value and, on the basis of the comparisons, to generate a second control signal for switching devices of the second converter branch. The control device further comprises a threshold value generator, which is coupled to the switching signal generation device and is designed to generate upper and lower threshold current values for the switching signal generation device, to determine an actual current phase offset of the control signals for the switching devices in the first and second converter branches, and on the basis of the determined phase offset, to temporarily modify the second upper current threshold value and/or the second lower current threshold value.

Claims

1. A control device for controlling a polyphase DC-to-DC voltage converter (10) which has a first converter branch (11) and a second converter branch (12) connected in parallel with the first converter branch (11), the control device comprising:

a switching signal generator (3) configured to

calculate measured values for current in the converter branches (11;

12),

compare, for the first converter branch (11), the calculated measured value (M₁) of the current (I₁) in the first converter branch (11) to a first upper current threshold value (L_o1) and a first lower current threshold value (L_u1) and to generate, on the basis of the comparison, a first actuation signal (S₁) for switching devices (41;

42) of the first converter branch (11), and

compare, for the second converter branch (12), the calculated measured value (M₂) of the current (I₂) in the second converter branch (12) to a second upper current threshold value (L_o2) and a second lower current threshold value (L_u2) and to generate, on the basis of the comparison, a second actuation signal (S₂) for switching devices (41;

42) of the second converter branch (12); and

a threshold-value generator (2) coupled to the switching signal generator (3) and configured to

generate upper and lower current threshold values (L_o1, L_u1;

L_o2, L_u2) for the switching signal generator (3),

calculate a present phase shift (dT) of the actuation signals (S₁;

S₂) for the switching devices (41;

42) in the first and second converter branches (11;

12), and

temporarily change the second upper current threshold value (L_o2) and/or the second lower current threshold value (L_u2) on the basis of the calculated phase shift (dT);

wherein the upper and lower current threshold values (L_o1, L_u1;

L_o2, L_u2) have constant predefinable values, and wherein the threshold value generator (2) is designed to keep the constant values of the second upper current threshold value (L_o2) and/or of the second lower current threshold value (L_u2) changed until the calculated phase shift (dT) has reached a predefinable target shift.

2. The control device as claimed in claim 1, further comprising:

a driver (4) coupled to the switching signal generator (3) and designed to generate, on the basis of the first and second actuation signals (S₁;

S₂), driver signals (G₁;

G₂) for the switching devices (41;

42) of the first and second converter branches (11;

12).

3. The control device as claimed in claim 1, wherein the first and second converter branches (11;

12) comprise boost converters, buck converters, synchronous converters, buck-boost converters, SEPIC converters, Ć

uk converters or zeta converters.

4. The control device as claimed in claim 1, wherein the switching signal generator (3) has:

first and second logic comparators (31, 32;

34, 35) which are designed to compare the measured values (M₁;

M₂) of the current (I₁;

I₂) in the converter branches (11;

12) with the upper and lower threshold value signals (L_o1, L_u1;

L_o2, L_u2) and to output corresponding comparison signals; and

first and second flip-flops (33;

36) which are coupled to the first and second comparator logic devices (31, 32;

34, 35) and which generate the first and second actuation signals (S₁;

S₂) on the basis of the comparison signals.

5. A DC-to-DC voltage converter system, comprising:

a DC-to-DC voltage converter (10) having a first converter branch (11) and a second converter branch (12) connected in parallel with the first converter branch (11); and

a control device as claimed claim 1, which is designed to control the DC-to-DC voltage converter (10).

6. The control device as claimed in claim 4, wherein the threshold value generator (2) has:

a time-shift calculator (22) coupled to the flip-flops (33;

36) and designed to calculate the switching times (T₁;

T₂) of the flip-flops (33;

36) and a phase shift (dT) between the switching times (T₁;

T₂) of the flip-flops (33;

36); and

a threshold-value controller (21) which is coupled to the time-shift calculating device (22) and which controls the change in the second upper current threshold value (L_o2) and/or the second lower current threshold value (L_u2) on the basis of the calculated phase shift (dT) of the time-shift calculating device (22).

7. The control device as claimed in claim 6, wherein the threshold-value controller (21) is a three-state controller, PI controller, PID controller or a fuzzy controller.

8. A method (50) for controlling a polyphase DC-to-DC voltage converter (10) which has at least one first converter branch (11) and a second converter branch (12) connected in parallel with the first converter branch (11), wherein the method (50) has the following steps:

calculating (51) measured values for current in the converter branches;

generating (52) upper and lower current threshold values;

comparing (53) the calculated measured value of the current in the first converter branch to a first upper current threshold value and a first lower current threshold value;

generating (54), on the basis of the comparison, a first actuation signal for switching devices of the first converter branch;

comparing (55) the calculated measured value of the current in the second converter branch to a second upper current threshold value and a second lower current threshold value;

generating (56), on the basis of the comparison, a second actuation signal for switching devices of the second converter branch;

calculating (57) a present phase shift of the actuation signals for the switching devices in the first and second converter branches; and

temporarily changing (58) the second upper current threshold value and/or the second lower current threshold value on the basis of the calculated phase shift;

wherein the upper and lower current threshold values have constant predefinable values, and wherein the temporary change involves keeping the constant values of the second upper current threshold value and/or of the second lower current threshold value at the changed value until the calculated phase shift has reached a predefinable target shift.