Drive device

• US 9,654,047 B2
• Filed: 10/08/2015
• Issued: 05/16/2017
• Est. Priority Date: 09/27/2013
• Status: Active Grant

• Current Assignee: Fuji Electric Company Limited (Fuji Electric Systems Company Limited)
• Original Assignee: Fuji Electric Company Limited (Fuji Electric Systems Company Limited)
• Inventors: Ando, Hirofumi
• Primary Examiner(s): Leykin, Rita
• Application Number:
  US14/878,961
• Publication Number:
  US 20160036369A1
• Time in Patent Office: 586 Days
• Field of Search: 318454, 700 23, 712220, 712221, 712223, 701 36, 701 2, 701 1, 34042613, 34042614, 34042615, 340 565
• CPC Class Codes: B60L 1/003 to auxiliary motors, e.g. for pumps, compressors
• CPC Class Codes: B60L 15/20 for control of the vehicle or its driving motor to achieve a desired performance, e.g. speed, torque, programmed variation of speed
• CPC Class Codes: B60L 2240/12 Speed
• CPC Class Codes: B60L 2240/34 Cabin temperature
• CPC Class Codes: B60L 2240/421 Speed
• CPC Class Codes: B60L 2240/423 Torque
• CPC Class Codes: B60L 2240/425 Temperature
• CPC Class Codes: B60L 2250/16 by display
• CPC Class Codes: B60L 3/0061 relating to electrical machines
• CPC Class Codes: B60L 3/12 Recording operating variables ; Monitoring of operating variables
• CPC Class Codes: B60L 50/51 characterised by AC-motors
• CPC Class Codes: H02P 29/68 based on the temperature of a drive component or a semiconductor component
• CPC Class Codes: Y02T 10/64 Electric machine technologies in electromobility
• CPC Class Codes: Y02T 10/70 Energy storage systems for electromobility, e.g. batteries
• CPC Class Codes: Y02T 10/72 Electric energy management in electromobility
• CPC Class Codes: Y02T 90/16 Information or communication technologies improving the operation of electric vehicles

Abstract

A drive device for controlling an electric motor, including a processor, and a non-transitory storage medium containing program instructions, execution of which by the process causes the drive device to provide functions of a customization unit and a core unit. The customization unit receives, from an external device, a command value designating an operating state of the electric motor, converts the command value using a predetermined reference value, and outputs the converted command value. The core unit receives the converted command value from the customization unit, recovers a physical quantity from the received converted command value, and controls the electric motor in accordance with the recovered physical quantity.

Claims

1. A drive device, comprising:

a power converter configured to convert direct current (DC) power into AC (alternating current) power, and to provide the AC power to an electric motor;

a control unit that is a processor, configured to transmit data to, or receive data from, an external device;

a non-transitory storage medium containing program instructions, execution of which by the control unit causes the control unit to control the power converter by providing functions of;

a core unit that

receives a first command value, which designates an operating state of the electric motor and is obtained by normalizing a physical quantity corresponding to the operating state using a predetermined reference value,

recovers the physical quantity using the received command value and the predetermined reference value, and

controls the electric motor in accordance with the recovered physical quantity; and

a customization unit that

receives from the external device a second command value of the physical quantity, which designates the operating state of the electric motor,

normalizes the second command value using the predetermined reference value, and

provides the normalized second command value, as the first command value, to the core unit, wherein

the core unit is configured to provide current values of physical quantities, corresponding to operating states of the electric motor, to the customization unit, including

to normalize a predetermined type of physical quantity, among the physical quantities, using the predetermined reference value in accordance with the predetermined type, and

to provide the normalized physical quantity to the customization unit, and

the customization unit is configured to convert the normalized physical quantity into the physical quantity of the predetermined type, using the predetermined reference value, which corresponds to the normalized physical quantity.

2. The drive device according to claim 1, wherein

ones of the program instructions for providing the function of the core unit and for providing the function of the customization unit are respectively stored in first and second storage areas of the storage medium that are different from each other, and

access restriction is imposed on the first storage area, and is not imposed on the second storage area.

3. The drive device according to claim 2, wherein both a source code file and an executable file for providing the function of the customization unit are stored in the second storage area.

4. The drive device according to claim 3, wherein

the external device includes at least one sensor for measuring the current values of the physical quantities representing the operating states of the electric motor or current values of physical quantities representing operating states of the power converter, and

the storage medium includes a table stored in the second storage area, the table containing data in accordance with which the control unit converts output data of the at least one sensor into the physical quantities.

5. The drive device according to claim 4, wherein the second storage area stores therein another table that contains

data that represents a malfunction occurring in the electric motor or the power converter, and

data that represents a process to be executed by the control unit upon detection of the occurrence of the malfunction.

6. The drive device according to claim 5, wherein one of the core unit and the customization unit is configured to control an initial charging circuit for gradually performing initial charging of a capacitor in response to an instruction received from the external device, the capacitor being provided in a DC power transmission path extending from a DC power supply that supplies the DC power to the core unit or the customization unit.

7. The drive device according to claim 4, wherein one of the core unit and the customization unit is configured to control an initial charging circuit for gradually performing initial charging of a capacitor in response to an instruction received from the external device, the capacitor being provided in a DC power transmission path extending from a DC power supply that supplies the DC power to the core unit or the customization unit.

8. The drive device according to claim 3, wherein the second storage area stores therein a table that contains

data that represents a malfunction occurring in the electric motor or the power converter, and

data that represents a process to be executed by the control unit upon detection of the occurrence of the malfunction.

9. The drive device according to claim 8, wherein one of the core unit and the customization unit is configured to control an initial charging circuit for gradually performing initial charging of a capacitor in response to an instruction received from the external device, the capacitor being provided in a DC power transmission path extending from a DC power supply that supplies the DC power to the core unit or the customization unit.

10. The drive device according to claim 3, wherein one of the core unit and the customization unit is configured to control an initial charging circuit for gradually performing initial charging of a capacitor in response to an instruction received from the external device, the capacitor being provided in a DC power transmission path extending from a DC power supply that supplies the DC power to the core unit or the customization unit.

11. The drive device according to claim 2, wherein

the external device includes at least one sensor for measuring the current values of the physical quantities representing the operating states of the electric motor or current values of physical quantities representing operating states of the power converter, and

the storage medium includes a table stored in the second storage area, the table containing data in accordance with which the control unit converts output data of the at least one sensor into the physical quantities.

12. The drive device according to claim 11, wherein the second storage area stores therein another table that contains

data that represents a malfunction occurring in the electric motor or the power converter, and

data that represents a process to be executed by the control unit upon detection of the occurrence of the malfunction.

13. The drive device according to claim 12, wherein one of the core unit and the customization unit is configured to control an initial charging circuit for gradually performing initial charging of a capacitor in response to an instruction received from the external device, the capacitor being provided in a DC power transmission path extending from a DC power supply that supplies the DC power to the core unit or the customization unit.

14. The drive device according to claim 11, wherein one of the core unit and the customization unit is configured to control an initial charging circuit for gradually performing initial charging of a capacitor in response to an instruction received from the external device, the capacitor being provided in a DC power transmission path extending from a DC power supply that supplies the DC power to the core unit or the customization unit.

15. The drive device according to claim 2, wherein the second storage area stores therein a table that contains

data that represents a malfunction occurring in the electric motor or the power converter, and

data that represents a process to be executed by the control unit upon detection of the occurrence of the malfunction.

16. The drive device according to claim 15, wherein one of the core unit and the customization unit is configured to control an initial charging circuit for gradually performing initial charging of a capacitor in response to an instruction received from the external device, the capacitor being provided in a DC power transmission path extending from a DC power supply that supplies the DC power to the core unit or the customization unit.

17. The drive device according to claim 2, wherein one of the core unit and the customization unit is configured to control an initial charging circuit for gradually performing initial charging of a capacitor in response to an instruction received from the external device, the capacitor being provided in a DC power transmission path extending from a DC power supply that supplies the DC power to the core unit or the customization unit.

18. The drive device according to claim 1, wherein one of the core unit and the customization unit is configured to control an initial charging circuit for gradually performing initial charging of a capacitor in response to an instruction received from the external device, the capacitor being provided in a DC power transmission path extending from a DC power supply that supplies the DC power to the core unit or the customization unit.

19. A drive device for controlling an electric motor, comprising:

a processor; and

a non-transitory storage medium containing program instructions, execution of which by the processor causes the drive device to provide functions of;

a customization unit that receives, from an external device, a command value designating an operating state of the electric motor, normalizes the command value using a predetermined reference value to thereby obtain a normalized command value, and outputs the normalized command value, and

a core unit that receives the normalized command value from the customization unit, recovers a physical quantity from the received normalized command value, and controls the electric motor in accordance with the recovered physical quantity.

20. A method for controlling an electric motor, comprising:

receiving, by a processor executing first program instructions stored in a first area of a storage medium, a command value designating an operating state of the electric motor from an external device;

converting, by the processor executing the first program instructions, the command value using a predetermined reference value;

outputting, by the processor executing the first program instructions, the converted command value;

receiving, by the processor executing second program instructions stored in a second area of the storage medium, the converted command value;

recovering, by the processor executing the second program instructions, a physical quantity from the received converted command value; and

controlling, by the processor executing the second program instructions, the electric motor in accordance with the recovered physical quantity,

wherein the second area, but not the first area, has access restriction imposed thereon.