Load control device for a light-emitting diode light source

• US 9,655,180 B2
• Filed: 06/17/2016
• Issued: 05/16/2017
• Est. Priority Date: 06/19/2015
• Status: Active Grant

• Current Assignee: Lutron Technology Company LLC
• Original Assignee: Lutron Electronics Company Incorporated (Lutron Electronics)
• Inventors: Stevens, Jr., Robert D., Zartman, Matthew R.
• Primary Examiner(s): TRAN, THUY V
• Application Number:
  US15/186,254
• Publication Number:
  US 20160374164A1
• Time in Patent Office: 333 Days
• Field of Search: 315224, 315276, 315291, 315308, 315360
• CPC Class Codes: H05B 45/10 Controlling the intensity of the light
• CPC Class Codes: H05B 45/14 using electrical feedback from LEDs or from LED modules
• CPC Class Codes: H05B 45/327 Burst dimming
• CPC Class Codes: H05B 45/3725 Switched mode power supply [SMPS]
• CPC Class Codes: H05B 45/375 using buck topology
• CPC Class Codes: H05B 45/38 using boost topology
• CPC Class Codes: H05B 45/39 Circuits containing inverter bridges
• CPC Class Codes: H05B 45/395 Linear regulators
• CPC Class Codes: H05B 47/16 by timing means
• CPC Class Codes: H05B 47/19 via wireless transmission
• CPC Class Codes: Y02B 20/30 Semiconductor lamps, e.g. solid state lamps [SSL] light emitting diodes [LED] or organic LED [OLED]
• CPC Class Codes: Y02B 20/40 Control techniques providing energy savings, e.g. smart controller or presence detection

Abstract

A load control device for an electrical load may operate in a normal mode and a burst mode to adjust the amount of power delivered to the electrical load. The load control device may comprise a control circuit that operates in the normal mode to regulate an average magnitude of a load current conducted through the load between a maximum rated current and a minimum rated current. During the normal mode, the control circuit may control the operating period of a load regulation circuit between a high-end operating period and a low-end operating period. The control circuit may operate in the burst mode to regulate the average magnitude of the load current below the minimum rated current. During the burst mode, the control circuit may adjust the low-end operating period to be less than or equal to a minimum on time of the load regulation circuit.

Claims

1. A load control device for controlling an amount of power delivered to an electrical load, the load control device comprising:

a load regulation circuit configured to control a magnitude of a load current conducted through the electrical load to control the amount of power delivered to the electrical load, the load regulation circuit comprising an inverter circuit characterized by an operating period and a duty cycle; and

a control circuit coupled to the load regulation circuit and configured to control an average magnitude of the load current, the control circuit configured to operate in a normal mode and a burst mode, the burst mode comprising an active state during an active state period of a burst mode period and an inactive state during an inactive state period of the burst mode period;

wherein, during the normal mode, the control circuit is configured to regulate the average magnitude of the load current towards a target load current by adjusting an on time of the inverter circuit; and

wherein, during the burst mode, the control circuit is configured to adjust the operating period of the inverter circuit to a low-end operating period by adjusting the on time of the inverter circuit to a value less than or equal to a minimum on time while holding the duty cycle of the inverter circuit constant, the control circuit further configured to regulate the average magnitude of the load current towards the target load current by adjusting a length of the active state period and a length of the inactive state period.

2. The load control device of claim 1, wherein the control circuit is configured to store the low-end operating period in memory.

3. The load control device of claim 1, wherein, during the normal mode, the control circuit is configured to maintain the operating period of the inverter circuit at a high-end operating period after the target load current reaches a high-end transition value.

4. The load control device of claim 3, wherein the high-end transition value is equal to approximately a maximum rated current of the electrical load.

5. The load control device of claim 3, wherein the high-end transition value is less than a maximum rated current of the electrical load.

6. The load control device of claim 3, wherein the control circuit is configured to adjust the operating period of the inverter circuit between the low-end operating period and the high-end operating period when the target load current is between a low-end transition value and the high-end transition value.

7. The load control device of claim 3, wherein the low-end operating period is shorter than the high-end operating period.

8. The load control device of claim 1, wherein, during the burst mode, the control circuit is configured to periodically decrease the operating period of the inverter circuit by a predetermined amount until the on time of the inverter circuit is less than or equal to the minimum on time.

9. The load control device of claim 1, wherein, during the normal mode, the control circuit is configured to regulate the average magnitude of the load current from a maximum rated current to a minimum rated current, and wherein, during the burst mode, the control circuit is configured to regulate the average magnitude of the load current below the minimum rated current.

10. The load control device of claim 1, wherein, during the burst mode, the control circuit is configured to adjust the length of the active state period of the burst mode period in first adjustment steps that are dependent on the low-end operating period of the inverter circuit.

11. The load control device of claim 10, wherein, during the burst mode, the control circuit is configured to adjust the length of the active state period in the first adjustment steps while keeping a length of the burst mode period constant.

12. The load control device of claim 1, wherein the load regulation circuit comprises an LED drive circuit for an LED light source.

13. The load control device of claim 1, further comprising:

a current sense circuit configured to provide a load current feedback signal that indicates the magnitude of the load current to the control circuit,

wherein, during the normal mode, the control circuit is configured to regulate the average magnitude of the load current to the target load current in response to the load current feedback signal.

14. An LED driver for controlling an intensity of an LED light source, the LED driver comprising:

an LED drive circuit configured to control a magnitude of a load current conducted through the LED light source and to control the intensity of the LED light source, the LED drive circuit comprising an inverter circuit characterized by an operating period and a duty cycle; and

a control circuit coupled to the LED drive circuit and configured to control an average magnitude of the load current, the control circuit configured to operate in a normal mode and a burst mode, the burst mode comprising an active state during an active state period of a burst mode period and an inactive state during an inactive state period of the burst mode period;

wherein, during the normal mode, the control circuit is configured to regulate the average magnitude of the load current towards a target load current by adjusting an on time of the inverter circuit; and

wherein, during the burst mode, the control circuit is configured to adjust the operating period of the inverter circuit to a low-end operating period by adjusting the on time of the inverter circuit to a value less than or equal to a minimum on time while holding the duty cycle of the inverter circuit constant, the control circuit further configured to regulate the average magnitude of the load current towards the target load current by adjusting a length of the active state period and a length of the inactive state period.

15. The LED driver of claim 14, wherein the control circuit is configured to store the low-end operating period in memory.

16. The LED driver of claim 14, wherein, during the normal mode, the control circuit is configured to maintain the operating period of the inverter circuit at a high-end operating period after the target load current reaches a high-end transition value.

17. The LED driver of claim 16, wherein the high-end transition value is equal to approximately a maximum rated current of the LED light source.

18. The LED driver of claim 16, wherein the high-end transition value is less than a maximum rated current of the LED light source.

19. The LED driver of claim 16, wherein the control circuit is configured to adjust the operating period of the inverter circuit between the low-end operating period and the high-end operating period when the target load current is between a low-end transition value and the high-end transition value.

20. The LED driver of claim 16, wherein the low-end operating period is shorter than the high-end operating period.

21. The LED driver of claim 14, wherein, during the burst mode, the control circuit is configured to periodically decrease the operating period of the inverter circuit by a predetermined amount until the on time of the inverter circuit is less than or equal to the minimum on time.

22. The LED driver of claim 14, wherein, during the normal mode, the control circuit is configured to regulate the average magnitude of the load current from a maximum rated current to a minimum rated current, and wherein, during the burst mode, the control circuit is configured to regulate the average magnitude of the load current below the minimum rated current.

23. The LED driver of claim 14, wherein, during the burst mode, the control circuit is configured to adjust the length of the active state period of the burst mode period in first adjustment steps that are dependent on the low-end operating period of the inverter circuit.

24. The LED driver of claim 23, wherein, during the burst mode, the control circuit is configured to adjust the length of the active state period in the first adjustment steps while keeping a length of the burst mode period constant.

25. The LED driver of claim 14, further comprising:

a current sense circuit configured to provide a load current feedback signal that indicates the magnitude of the load current to the control circuit,

wherein, during the normal mode, the control circuit is configured to regulate the average magnitude of the load current to the target load current in response to the load current feedback signal.

26. A load control device for controlling an amount of power delivered to an electrical load, the load control device comprising:

a load regulation circuit configured to control a magnitude of a load current conducted through the electrical load to control the amount of power delivered to the electrical load, the load regulation circuit comprising an inverter circuit characterized by an operating period; and

a control circuit coupled to the load regulation circuit and configured to adjust an on time of the inverter circuit to control an average magnitude of the load current toward a target load current;

wherein, on a condition that the target load current is less than a low-end transition value, the control circuit is configured to adjust the operating period of the inverter circuit to a low-end operating period by adjusting the on time of the inverter circuit to a predetermined on time, and

wherein, on a condition that the target load current is greater than the low-end transition value, the control circuit is configured to adjust the operating period of the inverter circuit between the low-end operating period and a high-end operating period.

27. The load control device of claim 26, wherein the low-end operating period is smaller than the high-end operating period.

28. The load control device of claim 26, wherein, on a condition that the target load current is greater than the low-end transition value, the control circuit is configured to adjust the operating period of the inverter circuit as a function of the target load current.

29. The load control device of claim 26, wherein the function is a linear function.

30. The load control device of claim 26, wherein the load regulation circuit comprises an LED drive circuit for an LED light source.

31. The load control device of claim 26, wherein the control circuit is configured to adjust the operating period of the inverter circuit to the high-end operating period when the target load current is equal to approximately a high-end transition value.

32. The load control device of claim 31, wherein the high-end transition value is equal to approximately a maximum rated current of the electrical load.

33. The load control device of claim 31, wherein the high-end transition value is less than a maximum rated current of the electrical load.

34. The load control device of claim 26, further comprising:

a current sense circuit configured to provide a load current feedback signal that indicates the magnitude of the load current to the control circuit,

wherein the control circuit is configured to regulate the average magnitude of the load current to the target load current in response to the load current feedback signal when the target load current is greater than the low-end transition value.