Outsole with stepped projections for article of footwear

• US 9,655,403 B2
• Filed: 09/12/2013
• Issued: 05/23/2017
• Est. Priority Date: 09/12/2013
• Status: Active Grant

• Current Assignee: Nike International Ltd. (Nike, Inc.)
• Original Assignee: Nike, Inc.
• Inventors: Farris, Bryan N.
• Primary Examiner(s): Kinsaul, Anna
• Assistant Examiner(s): PIERORAZIO, JILLIAN KUTCH
• Application Number:
  US14/025,351
• Publication Number:
  US 20150068063A1
• Time in Patent Office: 1,349 Days
• Field of Search: 36103, 36102, 361173, 36 3 B, 36 59 C, 36126, 36 88, 36 97, 36 93, 36116, 36134, 36 59 R, 36 25 R, 36 43, 36 28
• CPC Class Codes: A43B 13/141 with a part of the sole being flexible, e.g. permitting articulation or torsion
• CPC Class Codes: A43B 13/18 Resilient soles skating boots provided with resilient means A43B5/1658
• CPC Class Codes: A43B 13/22 Soles made slip-preventing or wear-resisting, e.g. by impregnation or spreading a wear-resisting layer
• CPC Class Codes: A43B 13/223 Profiled soles
• CPC Class Codes: A43B 13/38 Built-in insoles joined to uppers during the manufacturing process, e.g. structural insoles; Insoles glued to shoes during the manufacturing process
• CPC Class Codes: A43B 7/146 provided with acupressure points or means for foot massage
• CPC Class Codes: A43C 15/162 characterised by the shape
• CPC Class Codes: A43C 15/168 with resilient means, e.g. shock absorbing means

Abstract

An article of footwear includes an outsole having a base with an upper surface that faces the upper and a lower surface that faces away from the upper surface. The outsole also includes a first stepped projection that projects in a plurality of first steps from the lower surface. The plurality of first steps is defined by a plurality of first tread surfaces and a plurality of first riser surfaces. The outsole additionally includes a second stepped projection that projects in a plurality of second steps from the lower surface. The plurality of second steps is defined by a plurality of second tread surfaces and a plurality of second riser surfaces. The second stepped projection is spaced away from the first stepped projection relative to the lateral axis of the article of footwear.

Claims

1. An article of footwear having a medial side and a lateral side, the article of footwear defining a lateral axis that extends between the medial side and the lateral side, the article of footwear configured to receive a foot, the article of footwear comprising:

an upper defining a cavity configured to receive the foot, the upper having an underfoot portion that is configured to extend underneath the foot, the underfoot portion including a first surface and a second surface, the first surface facing the cavity, the second surface facing opposite the first surface; and

a sole structure that is operably coupled to the upper, the sole structure extending along the lateral axis, the sole structure including an outsole that includes;

a base with an upper surface that faces the upper and a lower surface that faces away from the upper surface,

a first stepped projection that projects in a plurality of first steps from the lower surface, the plurality of first steps defined by a plurality of first tread surfaces and a plurality of first riser surfaces, and

a second stepped projection that projects in a plurality of second steps from the lower surface, the plurality of second steps defined by a plurality of second tread surfaces and a plurality of second riser surfaces, the second stepped projection being spaced away from the first stepped projection relative to the lateral axis of the article of footwear,

the base, the first stepped projection, and the second stepped projection being resiliently flexible,

the first and second stepped projection configured to flex relative to the base in a lateral direction that extends between the medial side and the lateral side,

the first and second stepped projection configured to flex relative to the base in a longitudinal direction that extends between a forefoot portion and a heel portion of the sole structure,

the sole structure being resiliently flexible and moveable between a neutral position and a flexed position, the sole structure configured to move the first surface of the underfoot portion of the upper between a smooth position and a wavy position due to movement between the neutral position and the flexed position, the first surface being in the smooth position when the sole structure is in the neutral position, the first surface being in the wavy position when the sole structure is in the flexed position, the upper surface of the base being substantially smooth in the neutral position,

the outsole having a ground engaging surface, wherein the outsole has a total thickness measured between the upper surface and the ground engaging surface, and wherein the base has a base thickness measured between the upper surface and the lower surface, the base thickness being at most 30% of the total thickness of the outsole.

2. The article of footwear of claim 1, wherein the first stepped projection and second stepped projection are arranged in a row, wherein the row extends from the medial side to the lateral side.

3. The article of footwear of claim 2, wherein the row is substantially parallel to the lateral axis.

4. The article of footwear of claim 1, wherein the plurality of first steps includes at least three first riser surfaces and the plurality of second steps includes at least three second riser surfaces.

5. The article of footwear of claim 1, wherein the first stepped projection and the second stepped projection are arranged in one of a plurality of rows of stepped projections, the plurality of rows of stepped projections each extending from the medial side to the lateral side, and wherein the first stepped projection and the second stepped projection are arranged in different ones of a plurality of columns of stepped projections, the plurality of columns of stepped projections each extending from the forefoot portion to the heel portion of the article of footwear.

6. The article of footwear of claim 1, wherein the first stepped projection also includes at least one side that projects from the lower surface and that intersects the plurality of first steps at a stepped edge.

7. The article of footwear of claim 6, wherein the at least one side includes a first side and a second side, wherein the first side intersects the plurality of first steps at a first stepped edge, wherein the second side intersects the plurality of first steps at a second stepped edge, and wherein the first stepped projection also includes a third side that extends between the first side and the second side.

8. The article of footwear of claim 7, wherein the first side and the second side are substantially parallel, and wherein the third side is substantially perpendicular to the first side and the second side.

9. The article of footwear of claim 1, wherein the plurality of first steps and the plurality of second steps generally face the forefoot portion and away from the heel portion.

10. The article of footwear of claim 1, wherein each of the plurality of first riser surfaces extends substantially normal to the lower surface, the plurality of first tread surfaces extending transverse to the plurality of first riser surfaces.

11. The article of footwear of claim 1, wherein the underfoot portion of the upper is a strobe member;

wherein the base, the first stepped projection, and the second stepped projection cooperate to define the outsole;

wherein the sole structure is midsole-less; and

wherein the outsole is directly attached to the strobe member.

12. The article of footwear of claim 1, wherein the sole structure further includes a plurality of secondary stepped projections, each of the plurality of secondary stepped projections projecting from the base, the plurality of secondary stepped projections being arranged in a ring, a space defined between neighboring ones of the plurality of secondary stepped projections within the ring.

13. An article of footwear having a medial side, a lateral side, a forefoot portion, and a heel portion, the article of footwear comprising:

an upper having an interior surface and an exterior surface; and

a sole structure that is midsole-less, the sole structure comprising an outsole that is directly attached to the upper, the outsole including;

a base having an upper surface that faces the upper and a lower surface that faces away from the upper surface, the upper surface being layered underneath and attached directly to the exterior surface of the upper,

a projection that projects from the lower surface of the base along a first direction, the projection having a transverse dimension measured in a second direction that is transverse to the first direction, wherein the projection decreases in the transverse dimension as the projection projects in the first direction,

the base and the projection being resiliently flexible,

the projection configured to flex relative to the base in a lateral direction that extends between the medial side and the lateral side, the projection configured to flex relative to the base in a longitudinal direction that extends between the forefoot portion and the heel portion,

the outsole being resiliently flexible and moveable between a neutral position and a flexed position, the outsole configured to move the interior surface of the upper between a smooth position and a wavy position due to movement between the neutral position and the flexed position, the interior surface being in the smooth position when the outsole is in the neutral position, the interior surface being in the wavy position when the outsole is in the flexed position, the upper surface of the base being substantially smooth in the neutral position,

wherein the outsole has a ground engaging surface, wherein the base has a base thickness measured between the upper surface and the lower surface, wherein the outsole has a total thickness measured between the upper surface and the ground engaging surface, and wherein the base thickness is at most 30% of the total thickness of the outsole.

14. The article of footwear of claim 13, wherein the projection projects from the lower surface of the base in a plurality of steps along the first direction, and wherein the projection decreases in the transverse dimension as the projection projects in the plurality of steps along the first direction.

15. The article of footwear of claim 14, wherein the plurality of steps include a plurality of tread surfaces and at least three riser surfaces.

16. The article of footwear of claim 15, wherein the at least three riser surfaces face the forefoot portion.

17. The article of footwear of claim 15, wherein the at least three riser surfaces each extends substantially normal to the lower surface, the plurality of tread surfaces extending transverse to the at least three riser surfaces.

18. An article of footwear having a forefoot portion, a heel portion, a medial side, and a lateral side, the medial side and the lateral side each extending between the forefoot portion and the heel portion, the article of footwear configured to receive a foot, the article of footwear comprising:

an upper having an underfoot portion that is configured to extend underneath the foot; and

a sole structure that is midsole-less, the sole structure comprising an outsole that is directly attached to the upper, the outsole having a ground engaging surface, the outsole having a total thickness, the outsole including;

a base with an upper surface that is directly attached to the upper and a lower surface that faces away from the upper, the base having a base thickness measured between the upper surface and the lower surface, wherein the total thickness of the outsole is measured between the upper surface and the ground engaging surface, and wherein the base thickness is at most 30% of the total thickness of the outsole, and

a plurality of stepped projections that each project from the lower surface of the base, each of the plurality of stepped projections including at least three riser surfaces, the plurality of stepped projections arranged in a plurality of rows that extend from the medial side to the lateral side, the plurality of stepped projections also arranged in a plurality of columns that extend from the forefoot portion to the heel portion, the plurality of stepped projections being spaced apart from each other within the plurality of rows and within the plurality of columns;

the base and the projections being resiliently flexible,

the projections configured to flex relative to the base in a lateral direction that extends between the medial side and the lateral side,

the projections configured to flex relative to the base in a longitudinal direction that extends between the forefoot portion and the heel portion,

the outsole being resiliently flexible and moveable between a neutral position and a flexed position, the outsole configured to move the underfoot portion of the upper between a smooth position and a wavy position due to movement between the neutral position and the flexed position, the underfoot portion being in the smooth position when the outsole is in the neutral position, the underfoot portion being in the wavy position when the outsole is in the flexed position, the upper surface of the base being substantially smooth in the neutral position.

19. The article of footwear of claim 18, wherein at least one of the plurality of stepped projections includes a plurality of steps and at least one side, the at least one side intersecting the plurality of steps at a stepped edge.

20. The article of footwear of claim 19, wherein the at least one side includes a first side and a second side, wherein the first side intersects the plurality of steps at a first stepped edge, wherein the second side intersects the plurality of steps at a second stepped edge, and wherein the at least one of the plurality of stepped projections also includes a third side that extends between the first side and the second side.

21. The article of footwear of claim 20, wherein the first side and the second side are substantially parallel, and wherein the third side is substantially perpendicular to the first side and the second side.

22. The article of footwear of claim 18, wherein the at least three riser surfaces face the forefoot portion and face away from the heel portion.

23. The article of footwear of claim 18, wherein the plurality of stepped projections are substantially equally spaced apart from each other within the plurality of rows and within the plurality of columns.

24. The article of footwear of claim 18, wherein the base thickness is at most 1.5 millimeters.