System and method for attaching soft tissue to bone

• US 9,655,611 B2
• Filed: 10/14/2016
• Issued: 05/23/2017
• Est. Priority Date: 06/02/2004
• Status: Expired due to Fees

• Current Assignee: Scott W. Tate
• Original Assignee: KFX Medical, LLC
• Inventors: Green, Michael L., Tauro, Joseph C., Bojanowski, Bart
• Primary Examiner(s): ANDERSON, GREGORY A
• Application Number:
  US15/294,543
• Publication Number:
  US 20170027556A1
• Time in Patent Office: 221 Days
• CPC Class Codes: A61B 17/0401 Suture anchors, buttons or pledgets, i.e. means for attaching sutures to bone, cartilage or soft tissue; Instruments for applying or removing suture anchors A61B17/0642 takes precedence; fixation devices for tendons or ligaments A61F2/0811
• CPC Class Codes: A61B 17/064 Surgical staples, i.e. penetrating the tissue
• CPC Class Codes: A61B 17/0642 for bones, e.g. for osteosynthesis or connecting tendon to bone
• CPC Class Codes: A61B 2017/00986 Malecots, e.g. slotted tubes, of which the distal end is pulled to deflect side struts
• CPC Class Codes: A61B 2017/0408 Rivets other bone rivets A61B17/68; rivets for connecting prosthetic parts A61F2002/30433, A61F2220/0041
• CPC Class Codes: A61B 2017/0409 Instruments for applying suture anchors for applying suture clamps, clips or locks A61B2017/0488
• CPC Class Codes: A61B 2017/0414 having a suture-receiving opening, e.g. lateral opening lateral eyelet for attaching suture to needle A61B2017/06019
• CPC Class Codes: A61B 2017/042 plastically deformed during insertion
• CPC Class Codes: A61B 2017/0422 by insertion of a separate member into the body of the anchor
• CPC Class Codes: A61B 2017/044 with a threaded shaft, e.g. screws
• CPC Class Codes: A61B 2017/0445 cannulated, e.g. with a longitudinal through-hole for passage of an instrument
• CPC Class Codes: A61B 2017/045 snug fit within the anchor
• CPC Class Codes: A61B 2017/0451 Cams or wedges holding the suture by friction
• CPC Class Codes: A61B 2017/0464 for soft tissue
• CPC Class Codes: A61F 2/0811 Fixation devices for tendons or ligaments
• CPC Class Codes: A61F 2002/0817 Structure of the anchor

Abstract

Methods and devices for securing soft tissue to a rigid material such as bone are disclosed herein. A bone anchor is described that comprises a base and a top such that suture material may be compressed between surfaces on the base and top to secure the suture to the anchor. Also described is an inserter that can be used to insert the bone anchor into bone and move the anchor top relative to the anchor base to clamp suture material there between. Also described is a soft-tissue and bone piercing anchor and associated inserter. Methods are described that allow use of the bone anchors to provide multiple lengths of suture material to compress a large area of soft tissue against bone.

Claims

1. An inserter and bone implant combination, comprising:

an inserter, comprising;

a handle,

an outer sleeve coupled to the handle, and

an inner tube disposed within the outer sleeve, wherein the inner tube and outer sleeve are axially movable with respect to each other;

an elongated hollow member of a bone implant having an inner dimension transverse to its length; and

a tip member of a bone implant, the tip member having a longitudinal axis and comprising;

a distal portion that tapers from proximal to distal, wherein the distal portion has a first dimension transverse to the longitudinal axis that is maximum at its proximal end, wherein the maximum first dimension is larger than the elongated hollow member inner dimension, and wherein the distal portion is configured to pierce through bone,

a middle portion having a second dimension transverse to the longitudinal axis that is constant along the middle portion'"'"'s length, wherein the middle portion comprises a suture aperture, and

a proximal portion having a third dimension transverse to the longitudinal axis that is constant along the proximal portion'"'"'s length and smaller than the second dimension, wherein the proximal portion is positioned within a distal portion of the inner tube;

wherein the distal portion of the inner tube extends distally through the elongated hollow member and abuts a proximal facing surface of the tip member,

wherein a distal end of the outer sleeve abuts an open, proximal end of the elongated hollow member,

wherein the proximal portion of the tip member is configured to be positioned within a distal portion of the elongated hollow member, and

wherein the length of the tip member is shorter than the length of the elongated hollow member.

2. The inserter and bone implant combination of claim 1, wherein the middle portion of the tip member comprises a fourth dimension transverse to the longitudinal axis that is smaller than the second dimension.

3. The inserter and bone implant combination of claim 1, wherein the middle portion of the tip member comprises an indented space proximal to the suture aperture to permit suture passage along the middle portion of the tip member.

4. The inserter and bone implant combination of claim 1, comprising a flexible member that is coupled to the handle, extends through the inner tube, and is coupled to the proximal portion of the tip member, wherein the flexible member holds said proximal facing surface of the tip member against the distal portion of the inner tube.

5. The inserter and bone implant combination of claim 4, wherein the flexible member is a wire.

6. The inserter and bone implant combination of claim 1, comprising a suture extending from the tip member, through the inner tube, and into to the handle.

7. The inserter and bone implant combination of claim 6, wherein the suture exits a hole in the proximal end of the handle and is wrapped around a spool integral with the handle.

8. The inserter and bone implant combination of claim 1, wherein the inserter comprises a suture holder configured to hold excess suture, and wherein suture material passes through the suture aperture and is wrapped around the suture holder.

9. The inserter and bone implant combination of claim 1, wherein the inserter comprises a deployment actuator, wherein actuation of the deployment actuator causes the inner tube to move axially relative to the outer sleeve.

10. The inserter and bone implant combination of claim 9, actuation of the deployment actuator causes a distal force to be applied to the proximal end of the elongated hollow cylinder.

11. The inserter and bone implant combination of claim 9, wherein the inner tube is not fixedly attached to the tip member.

12. A method of fixating a bone implant within bone, comprising:

applying axial force to the handle of the inserter and bone implant combination of claim 1, wherein said axial force causes the inner tube to push against the tip member and causes the tip member to pierce bone;

moving the inner tube and outer sleeve axially relative to each other;

detaching the bone implant from the inserter; and

withdrawing the inserter from the bone, such that the bone implant remains within the bone.

13. The method of claim 12, wherein moving the inner tube and outer sleeve axially relative to each other causes the outer sleeve to push the elongated hollow member in a distal direction.

14. The method of claim 12, wherein moving the inner tube and outer sleeve axially relative to each other moves the proximal end of the elongated hollow member closer to the distal portion of the tip member.

15. The method of claim 12, wherein applying axial force to the handle comprises tapping on the inserter with a hammer.

16. The method of claim 12, wherein suture material passes through the suture aperture and remains coupled to the implant after withdrawing the inserter.

17. The method of claim 12, wherein the inserter and bone implant combination comprises a flexible member that is coupled to the handle, extends through the inner tube, and is coupled to the proximal portion of the tip member, wherein the flexible member holds said proximal facing surface of the tip member against the distal portion of the inner tube, and wherein detaching the bone implant from the inserter comprises releasing the flexible member.