Article including a weld joint

• US 9,656,343 B2
• Filed: 04/22/2015
• Issued: 05/23/2017
• Est. Priority Date: 04/10/2012
• Status: Active Grant

• Current Assignee: Hamilton Sundstrand Corporation (Rtx Corporation)
• Original Assignee: Hamilton Sundstrand Corporation (Rtx Corporation)
• Inventors: Richardson, Victoria S., Beers, Craig M.
• Primary Examiner(s): Heinrich, Samuel M
• Application Number:
  US14/693,405
• Publication Number:
  US 20150224593A1
• Time in Patent Office: 762 Days
• Field of Search: 21912112, 21912113, 21912114, 21912135
• CPC Class Codes: B22D 25/00 Special casting characterised by the nature of the product B22D15/02, B22D17/16, B22D19/00 take precedence; casting stereotype plates B41D3/00
• CPC Class Codes: B23K 15/0006 specially adapted for particular articles
• CPC Class Codes: B23K 15/0033 Preliminary treatment
• CPC Class Codes: B23K 15/0053 Seam welding
• CPC Class Codes: B23K 15/0093 characterised by the properties of the materials to be welded
• CPC Class Codes: B23K 33/004 Filling of continuous seams
• CPC Class Codes: Y10T 428/12764 Next to Al-base component

Abstract

An article is provided and includes a first part having a first edge defined at an intersection of first and second surfaces where the first and second surfaces form a first angle, a second part having a second edge defined at an intersection of third and fourth surfaces where the third and fourth surfaces form a second angle which is different from the first angle and a weld joint formed at locations where the first surface contacts the third surface.

Claims

1. A method of forming an article, comprising:

forming a wrought first part having a first edge defined at an intersection of first and second surfaces where the first and second surfaces form a first angle;

casting a second part having a second edge defined at an intersection of third and fourth surfaces where the third and fourth surfaces form a second angle which is different from the first angle; and

electron beam welding the first surface and the third surface.

2. The method according to claim 1, wherein the forming of the wrought first part comprises forming the wrought first part as an annular part and the casting of the second part comprises casting the second part as an annular part.

3. The method according to claim 2, wherein the second angle is larger than the first angle.

4. A method of forming an article, the method comprising:

forming a first annular wrought part having first and second surfaces and a first edge defined at an intersection of the first and second surfaces, the first surface being an annular, radially outwardly facing surface;

casting a second annular part having third and fourth surfaces and a second edge defined at an intersection of the third and fourth surfaces, the third surface being an annular, radially inwardly facing surface; and

electron beam welding the first surface and the third surface to form an annular weld joint at locations where the first surface contacts the third surface such that the weld joint is disposed at a junction of the first part and the second part and the second and fourth surfaces are disposed at an angle with respect to one another.

5. The method according to claim 4, wherein at least one of the first and second annular parts comprises aluminum.

6. The method according to claim 4, wherein a normal angle of the fourth surface is transversely oriented relative to a normal angle of the second surface.

7. The method according to claim 4, wherein the first and second annular parts have a common central longitudinal axis and the first annular part comprises:

a central annular body; and

an outer annular flange supportively disposed at an outer radial portion of the central annular body.

8. The method according to claim 7, wherein the outer annular flange comprises an annular protrusion at which the first surface faces away from the common central longitudinal axis only in a radially outward direction and at which first and second surfaces define the first edge.

9. The method according to claim 4, wherein an angle formed by the first and second surfaces at the first edge is a substantially right angle.

10. The method according to claim 4, wherein the first and second annular parts have a common central longitudinal axis and the second annular part comprises:

a planar section; and

an annular end section having a curvi-linear cross section.

11. The method according to claim 10, wherein the annular end section comprises a bulbous annular section at which the third surface faces away from the common central longitudinal axis only in a radially inward direction and at which the third and fourth surfaces define the second edge.

12. The method according to claim 4, wherein an angle formed by the first and second surfaces at the first edge is a substantially right angle and an angle formed by the third and fourth surfaces at the second edge is obtuse.