Method and arrangement for error detection during charging of an energy storage system

• US 9,656,568 B2
• Filed: 04/15/2013
• Issued: 05/23/2017
• Est. Priority Date: 04/15/2013
• Status: Active Grant

• Current Assignee: Volvo Truck Corporation (AB Volvo)
• Original Assignee: Volvo Truck Corporation (AB Volvo)
• Inventors: Lennevi, Jerker
• Primary Examiner(s): Cheung, Calvin
• Application Number:
  US14/784,393
• Publication Number:
  US 20160075250A1
• Time in Patent Office: 1,499 Days
• CPC Class Codes: B60L 2200/18 Buses
• CPC Class Codes: B60L 2200/36 Vehicles designed to transport cargo, e.g. trucks
• CPC Class Codes: B60L 2250/10 by alarm
• CPC Class Codes: B60L 2250/16 by display
• CPC Class Codes: B60L 3/0023 Detecting, eliminating, remedying or compensating for drive train abnormalities, e.g. failures within the drive train
• CPC Class Codes: B60L 3/04 Cutting off the power supply under fault conditions protective devices and circuit arrangements in general H01H; H02H
• CPC Class Codes: B60L 3/12 Recording operating variables ; Monitoring of operating variables
• CPC Class Codes: B60L 50/16 with provision for separate direct mechanical propulsion
• CPC Class Codes: B60L 50/66 Arrangements of batteries
• CPC Class Codes: B60L 53/14 Conductive energy transfer
• CPC Class Codes: B60L 53/66 Data transfer between charging stations and vehicles
• CPC Class Codes: B60L 53/665 Methods related to measuring, billing or payment
• CPC Class Codes: B60L 58/10 for monitoring or controlling batteries
• CPC Class Codes: B60L 58/15 Preventing overcharging
• CPC Class Codes: H02J 7/00 Circuit arrangements for charging or depolarising batteries or for supplying loads from batteries
• CPC Class Codes: Y02T 10/70 Energy storage systems for electromobility, e.g. batteries
• CPC Class Codes: Y02T 10/7072 Electromobility specific charging systems or methods for batteries, ultracapacitors, supercapacitors or double-layer capacitors
• CPC Class Codes: Y02T 90/12 Electric charging stations
• CPC Class Codes: Y02T 90/14 Plug-in electric vehicles
• CPC Class Codes: Y02T 90/16 Information or communication technologies improving the operation of electric vehicles
• CPC Class Codes: Y10S 903/907 : Electricity storage, e.g. battery, capacitor

Abstract

A method for error detection during charging of an energy storage system in a vehicle is provided, the vehicle including an electric machine which is arranged for propulsion of the vehicle. The method includes requesting a charging pattern from an external power supply, by a vehicle control unit, upon connection of the energy storage system to the external power supply; and supplying the charging pattern to the energy storage system by an external charging control unit forming part of the external power supply. The method furthermore includes providing a predetermined modulation of the requested charging pattern; evaluating whether the charging pattern supplied to the energy storage system includes the predetermined modulation; and, if this is not the case, indicating that the charging of the energy storage system is erroneous. An arrangement for error detection during charging of an energy storage system, and a vehicle including an electric machine and having such an arrangement are also provided.

Claims

1. A method for error detection during charging of an energy storage system in a vehicle, the vehicle comprising an electric machine which is arranged for propulsion of the vehicle, the method comprising:

requesting a charging pattern from an external power supply, by means of a vehicle control unit, upon connection of the energy storage system to the external power supply;

supplying the charging pattern to the energy storage system by means of an external charging unit forming part of the external power supply;

providing a predetermined modulation of the requested charging pattern;

evaluating whether the charging pattern supplied to the energy storage system comprises the predetermined modulation; and

,

indicating that the charging of the energy storage system is erroneous when the charging pattern does not comprise the predetermined modulation.

2. The method according to claim 1, further comprising

providing the modulation in the form of a predetermined, temporary change of frequency or amplitude of a charging current which is supplied through the charging pattern.

3. The method according to claim 1, further comprising

providing the modulation in the form of an added signal component which is temporarily superimposed to a charging current which is supplied through the charging pattern.

4. The method according to claim 1, further comprising

providing an alarm signal in the event that the charging is erroneous.

5. The method according to claim 1, further comprising

disconnecting the energy storage system from the external power supply in the event that the charging is erroneous.

6. The method according to claim 1, further comprising

requesting the charging pattern via a wireless connection between a hybrid control unit of the vehicle control unit and the external charger control unit.

7. The method according to claim 1, further comprising

evaluating whether the charging pattern comprises the predetermined modulation by means of a current or voltage measurement in the vehicle control unit.

8. The method according to claim 7, further comprising

providing a current or voltage measurement related to the charging pattern in the external power supply, and comparing with a corresponding current or voltage measurement in the vehicle control unit.

9. An arrangement for error detection during charging of an energy storage system in a vehicle with an electric machine arranged for propulsion of the vehicle, the arrangement comprising:

a vehicle control unit arranged for requesting a charging pattern from an external power supply upon connection of the energy storage to the external power supply;

the external power supply comprising an external charging control unit arranged for supplying the charging pattern to the energy storage system; and

a hybrid unit of the vehicle control unit comprising

a modulation unit for applying a predetermined modulation of the requested charging pattern and

an evaluation unit for

determining whether the charging pattern supplied to the energy storage system comprises the predetermined modulation; and

,

indicating that the charging of the energy storage system is erroneous when the charging pattern does not comprise the predetermined modulation.

10. The arrangement according to claim 9, wherein the modulation unit is configured for providing the modulation in the form of a predetermined, temporary change of frequency or amplitude of a charging current which is supplied by the charging pattern.

11. The arrangement according to claim 9, wherein the modulation unit is configured for providing the modulation in the form of an added signal component which is temporarily superimposed to a charging current which is supplied by the charging pattern.

12. The arrangement according to claim 9, wherein the evaluation unit is configured for providing an alarm signal in the event that the charging is deemed to be erroneous.

13. The arrangement according to claim 9, wherein the vehicle control unit is configured for disconnecting the energy storage system from the external power supply in the event that the charging is deemed to be erroneous.

14. The arrangement according to claim 9, further comprising a communication link between the vehicle control unit and the external charger control unit.

15. The arrangement according to claim 14, wherein the communication link is wireless.

16. The arrangement according to claim 9, further comprising inductive or conductive connector elements between the energy storage system and the external power supply.

17. The arrangement according to claim 9, wherein the energy storage system comprises a rechargeable battery unit.

18. The arrangement according to claim 9, wherein the evaluation unit is configured for evaluating whether the charging pattern comprises the predetermined modulation by means of a current or voltage measurement.

19. The arrangement according to claim 18, wherein the external power supply is configured for providing a current and voltage measurement related to the charging pattern, and comparing it with a corresponding current or voltage measurement in the evaluation unit.

20. A vehicle of a plug-in hybrid electric vehicle type, comprising:

an electric machine arranged for propulsion of the vehicle;

an energy storage system in the vehicle;

an arrangement for error detection during charging of the energy storage system in the vehicle, the arrangement comprising

a vehicle control unit arranged for requesting a charging pattern from an external power supply upon connection of the energy storage system to the external power supply;

the external power supply comprising an external charging control unit arranged for supplying the charging pattern to the energy storage system; and

the vehicle control unit comprising

a modulation unit for applying a predetermined modulation of the requested charging pattern and

an evaluation unit for

determining whether the charging pattern supplied to the energy storage system comprises the predetermined modulation and,

indicating that the charging of the energy storage system is erroneous when the charging pattern does not comprise the predetermined modulation.