Carton with handle

• US 9,656,789 B2
• Filed: 02/21/2014
• Issued: 05/23/2017
• Est. Priority Date: 02/22/2013
• Status: Active Grant

• Current Assignee: Graphic Packaging International Incorporated
• Original Assignee: Graphic Packaging International Incorporated
• Inventors: Requena, Emili
• Primary Examiner(s): Cheung, Chun
• Application Number:
  US14/186,328
• Publication Number:
  US 20140238882A1
• Time in Patent Office: 1,187 Days
• Field of Search: 206428, 206427, 22911712, 229242
• CPC Class Codes: B65D 2571/00141 glued
• CPC Class Codes: B65D 2571/00469 Straps made between two handholes
• CPC Class Codes: B65D 2571/00524 integral
• CPC Class Codes: B65D 2571/00567 defining a narrow removable strip
• CPC Class Codes: B65D 2571/00574 whereby contents can still be carried after the line has been torn
• CPC Class Codes: B65D 2571/0066 formed from one single sheet
• CPC Class Codes: B65D 2571/00728 the end walls being closed by gluing
• CPC Class Codes: B65D 71/34 characterised by weakened lines or other opening devices
• CPC Class Codes: B65D 71/36 having a tubular shape, e.g. tubular wrappers, with end walls

Abstract

A carton for containing a plurality of articles is disclosed herein. The carton can comprise a plurality of panels that extends at least partially around an interior of the carton. The plurality of panels comprises a top panel and a side panel foldably connected to the top panel. The carton further comprises at least one end flap foldably connected to the top panel and at least partially closing an end of the carton. A handle comprises a handle portion in at least the top panel and a handle flap in at least the end flap. The handle portion is connected to the handle flap. The carton comprises an upper portion that is removably attached to a tray portion. The handle being configured to carry the tray portion.

Claims

1. A carton for containing a plurality of articles, the carton comprising:

a plurality of panels that extends at least partially around an interior of the carton, the plurality of panels comprises a top panel, a bottom panel, and a side panel foldably connected to each of the top panel and the bottom panel;

at least one top end flap foldably connected to the top panel and at least partially closing an end of the carton;

at least one bottom end flap foldably connected to the bottom panel and at least partially closing an end of the carton; and

a handle comprising a handle portion in at least the top panel and a handle flap detachably connected to at least the at least one top end flap along a tear line, the handle portion is connected to the handle flap, the handle flap is attached to the at least one bottom end flap, and the carton comprising an upper portion that is removably attached to a tray portion, the handle being configured to carry the tray portion.

2. The carton of claim 1, wherein the top panel is an outer top panel, the side panel is a first side panel, the plurality of panels comprises an inner top panel and a second side panel, the outer top panel is foldably connected to the first side panel and the inner top panel is foldably connected to the second side panel.

3. The carton of claim 2, wherein the bottom panel is foldably connected to the first side panel and the second side panel, and the at least one bottom end flap comprises a first bottom end flap and a second bottom end flap respectively foldably connected to the bottom panel.

4. The carton of claim 2, wherein the handle flap is a first handle flap, the carton further comprising a second handle flap, and

the at least one top end flap comprises a first top end flap and a second top end flap respectively foldably connected to the outer top panel, the first handle flap is detachably connected to the first top end flap and the second handle flap is detachably connected the second top end flap.

5. The carton of claim 4, wherein the handle further comprises at least one inner handle panel in the inner top panel, the handle portion is in the outer top panel, the outer handle panel being connected to at least one of the first handle flap and the second handle flap by connection to the at least one inner handle panel.

6. The carton of claim 5, wherein the at least one inner handle panel comprises a first inner handle panel foldably connected to a second inner handle panel.

7. The carton of claim 6, wherein at least a portion of the second inner handle panel is in face-to-face contact with at least a portion of the first inner handle panel.

8. The carton of claim 7, wherein at least a portion of the outer handle panel is in face-to-face contact with at least a portion of the second inner handle panel.

9. The carton of claim 5 further comprises a first tear strip and a second tear strip, the first tear strip is at least partially defined in the first side panel and the second tear strip is at least partially defined in the second side panel.

10. The carton of claim 9, wherein the upper portion and the tray portion are separated by the first tear strip and the second tear strip.

11. The carton of claim 9, wherein the first tear strip and the second tear strip are defined by a first tear line and a second tear line.

12. The carton of claim 11, wherein the at least one end flap further comprises a first side end flap and a second side end flap respectively foldably connect to each of the first side panel and the second side panel,

the first tear strip and the second tear strip extend into a respective first side end flap and second side end flap.

13. The carton of claim 8, wherein:

the first inner handle panel and the second inner handle panel comprise a central portion, a first end portion, and a second end portion;

the first end portion and the second end portion of the second inner handle panel are secured to a respective interior surface of a respective one of the first handle flap and the second handle flap.

14. The carton of claim 13, wherein the handle further comprises article-receiving features in at least one of the first end portion and the second end portion of the first inner handle panel and the second inner handle panel, the article-receiving features being for receiving at least a portion of at least one article of the plurality of articles.

15. The carton of claim 14, wherein:

the article-receiving features comprise an article-receiving opening extending in the at least one end portion of the first handle panel and the second handle panel and at least two article-receiving flaps foldably connected to at least one of the first handle flap and the second handle flaps.

16. The carton of claim 15, wherein the article-receiving flaps are generally aligned with the article-receiving opening in the at least one end portion.

17. The carton of claim 4, wherein the first handle flap and the second handle flap are at least partially in face-to-face contact with a respective one of the first bottom end flap and the second bottom end flap.

18. The carton of claim 17, wherein the tray comprises the bottom panel, the first bottom end flap, the second bottom end flap, the first handle flap, the second handle flap, and the handle.

43. The carton of claim 1, wherein the handle flap is spaced apart from the top panel.

19. A blank for forming a carton for containing a plurality of articles, the blank comprising:

a plurality of panels comprising a top panel, a bottom panel, and a side panel foldably connected to each of the top panel and the bottom panel;

at least one top end flap foldably connected to the top panel;

at least one bottom end flap foldably connected to the bottom panel; and

a handle comprising a handle portion in at least the top panel and a handle flap detachably connected to at least the at least one top end flap along a tear line, the handle portion is connected to the handle flap when the carton is formed from the blank, the handle flap is attached to the at least one bottom end flap when the carton is formed from the blank; and

the carton formed from the blank comprising an upper portion that is removably attached to a tray portion, the handle being configured to carry the tray portion when the carton is formed from the blank.

20. The blank of claim 19, wherein the top panel is an outer top panel, the side panel is a first side panel, the plurality of panels comprises an inner top panel and a second side panel, the outer top panel is foldably connected to the first side panel and the inner top panel is foldably connected to the second side panel.

21. The blank of claim 20, wherein the bottom panel is foldably connected to the first side panel and the second side panel, and the at least one bottom end flap comprises a first bottom end flap and a second bottom end flap respectively foldably connected to the bottom panel.

22. The blank of claim 20, wherein the handle flap is a first handle flap and the blank further comprises a second handle flap, and

the at least one top end flap comprises a first top end flap and a second top end flap respectively foldably connected to the outer top panel, the first handle flap is detachably connected to the first top end flap and the second handle flap is detachably connected the second top end flap.

23. The blank of claim 22, wherein the handle further comprises at least one inner handle panel in the inner top panel, the handle portion is in the outer top panel, the outer handle panel is for being connected to at least one of the first handle flap and the second handle flap by connection to the at least one inner handle panel when the blank is formed into a carton.

24. The blank of claim 23, wherein the at least one inner handle panel comprises a first inner handle panel foldably connected to a second inner handle panel.

25. The blank of claim 24, wherein at least a portion of the second inner handle panel is in face-to-face contact with at least a portion of the first inner handle panel when the blank is formed into a carton.

26. The blank of claim 25, wherein at least a portion of the outer handle panel is in face-to-face contact with at least a portion of the second inner handle panel when the blank is formed into a carton.

27. The blank of claim 23, further comprises a first tear strip and a second tear strip, the first tear strip is at least partially defined in the first side panel and the second tear strip is at least partially defined in the second side panel.

28. The blank of claim 27, wherein the upper portion and the tray portion are separated by the first tear strip and the second tear strip when the blank is formed into a carton.

29. The blank of claim 27, wherein the first tear strip and the second tear strip are defined by a first tear line and a second tear line.

30. The blank of claim 29, wherein the at least one end flap further comprises a first side end flap and a second side end flap respectively foldably connect to each of the first side panel and the second side panel;

the first tear strip and the second tear strip extend into a respective first side end flap and second side end flap.

31. The blank of claim 26, wherein:

the first inner handle panel and the second inner handle panel comprise a central portion, a first end portion, and a second end portion;

the first end portion and the second end portion of the second inner handle panel are secured to a respective interior surface of a respective one of the first handle flap and the second handle flap when the blank is formed into a carton.

32. The blank of claim 31, wherein the handle further comprises article-receiving features in at least one of the first end portion and the second end portion of the first inner handle panel and the second inner handle panel, the article-receiving features being for receiving at least a portion of at least one article of the plurality of articles when the blank is formed into a carton.

33. The blank of claim 32, wherein:

the article-receiving features comprise an article-receiving opening extending in the at least one end portion of the first handle panel and the second handle panel and at least two article-receiving flaps foldably connected to at least one of the first handle flap and the second handle flaps.

44. The blank of claim 19, wherein the handle flap is spaced apart from the top panel.

34. A method of forming a carton, the method comprising:

obtaining a blank, the blank comprising a plurality of panels comprising a top panel, a bottom panel, and a side panel foldably connected to each of the top panel and the bottom panel, at least one top end flap foldably connected to the top panel, at least one bottom end flap foldably connected to the bottom panel, and a handle comprising a handle portion in at least the top panel and a handle flap detachably connected to at least the at least one top end flap along a tear line;

forming an interior of the carton, the carton comprising an upper portion removeably attached to a tray portion;

attaching the handle flap to the at least one bottom end flap; and

forming a handle by connecting the handle portion to the handle flap, the handle being configured to carry the tray portion.

35. The method of claim 34, wherein the top panel is an outer top panel, the side panel is a first side panel, the plurality of panels comprises an inner top panel and a second side panel, the outer top panel is foldably connected to the first side panel and the inner top panel is foldably connected to the second side panel;

the handle flap is a first handle flap and a second handle flap; and

the end flap comprises a first top end flap and a second top end flap respectively foldably connected to the outer top panel, the forming of the handle comprises connecting the first handle flap to the first top end flap and connecting the second handle to the second top end flap.

36. The method of claim 35, wherein the handle further comprises at least one inner handle panel in the inner top panel, the handle portion is in the outer top panel, the forming the handle comprises connecting the outer handle panel to at least one of the first handle flap and the second handle flap by connection to the at least one inner handle panel.

37. The method of claim 36, wherein the at least one inner handle panel comprises a first inner handle panel foldably connected to a second inner handle panel.

38. The method of claim 37, wherein the forming the handle comprises positioning at least a portion of the second inner handle panel in face-to-face contact with at least a portion of the first inner handle panel.

39. The method of claim 38, wherein the forming the handle comprises positioning at least a portion of the outer handle panel in face-to-face contact with at least a portion of the second inner handle panel.

40. The method of claim 39, wherein:

the first inner handle panel and the second inner handle panel comprise a central portion, a first end portion, and a second end portion; and

the forming the handle comprises securing the first end portion and the second end portion of the second inner handle panel to a respective interior surface of a respective one of the first handle flap and the second handle flap.

41. The method of claim 35 further comprising separating the upper portion from the tray portion.

42. The method of claim 41, wherein the blank comprises a first tear strip and a second tear strip;

the first tear strip is at least partially defined in the first side panel and the second tear strip is at least partially defined in the second side panel; and

the separating the upper portion from the tray portion comprises tearing along the first tear strip and the second tear strip.

45. The method of claim 34, wherein the handle flap is spaced apart from the top panel.